{"id":25496,"date":"2026-07-04T14:06:20","date_gmt":"2026-07-04T06:06:20","guid":{"rendered":"https:\/\/www.jxscmachine.com\/?post_type=cases&p=25496"},"modified":"2026-07-04T14:11:59","modified_gmt":"2026-07-04T06:11:59","slug":"1tph-rock-gold-process-plant-in-kenya","status":"publish","type":"cases","link":"https:\/\/www.jxscmachine.com\/es\/cases\/1tph-rock-gold-process-plant-in-kenya\/","title":{"rendered":"1TPH Rock Gold Process Plant In Kenya"},"content":{"rendered":"
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JXSC has provided a complete set of processing plant machinery and all accessories for a Kenyan<\/strong> customer’s rock gold processing Plant<\/strong>. The client is a local mining company focused on small-scale hard-rock<\/strong><\/span> gold mining.<\/strong> They have an engineering team to set up this plant, so there is no requirement for our engineer’s site service. We offer the detailed layout design with base construction drawings accordingly, and supply all of the equipos de miner\u00eda<\/a> for this plant.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n

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Situaci\u00f3n de la mina del cliente<\/h2><\/div><\/div>\n\t
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1. The client required a processing capacity of 1tph<\/strong>, with the possibility to upgrade to 5 tph in the future.
\n2. Maximum feeding size:<\/strong> 150 mm
\n3. Tipo de mineral:<\/strong> Oro de roca<\/b>
\n4. Mineral ore information:<\/strong> The gold particles are mainly fine gold, and need to be ground to 0- 1 mm size, for liberating the gold inside the rocks.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n

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1TPH Rock Gold Processing Plant in Kenya Flowchart<\/h2><\/div><\/div>\n\t
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\"1TPH<\/div>\n\t\t<\/figure>\n\t<\/div>\n
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Flowchart Detailed Explanation<\/h2><\/div><\/div>\n\t
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1. The raw ore is manually fed into the trituradora de mand\u00edbulas<\/a> to break rocks down to 20- 30 mm. Below 30 mm, material passes through while larger pieces remain for further crushing. Workers then manually transfer the crushed material to the hammer crusher using shovels or buckets.<\/p>\n

2. The trituradora de martillos<\/a> output falls by gravity into the ball mill for grinding. With no conveyor system, workers must manually load the ball mill with material from the hammer crusher discharge area.<\/p>\n

3. The molino de bolas<\/a> discharge forms a powder slurry, which workers collect manually. They then transport and feed this slurry to the shaking table using basic containers for fine gold concentration.<\/p>\n

4. At the mesa vibrante<\/a>, workers carefully monitor the gold separation process and manually collect the concentrated gold product, carrying out any necessary retreatment of tailings.<\/p>\n

This customer has limit budget, so he didn\u2019t take the connection equipment such as a belt conveyor, slurry pump. He utilizes workers to feed every machine.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n

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Main Machines & Accessorie<\/h2><\/div><\/div>\n\t
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 <\/p>\n\n\n\n\n\n\n\n\n\n\n
 No.<\/b><\/strong><\/td>\nNombre<\/b><\/strong><\/td>\nModelo<\/b><\/strong><\/td>\nQTY     (set)            <\/b><\/strong><\/td>\n<\/tr>\n
1<\/td>\nTrituradora de mand\u00edbulas<\/td>\nPE 150*250<\/td>\n1<\/td>\n<\/tr>\n
2<\/td>\nTrituradora de martillos<\/td>\nPC400*300<\/td>\n1<\/td>\n<\/tr>\n
3<\/td>\nCinta transportadora<\/td>\nDT75-500<\/td>\n1<\/td>\n<\/tr>\n
4<\/td>\nMolino de bolas<\/td>\nMQZ0918<\/td>\n1<\/td>\n<\/tr>\n
5<\/td>\nBall mill balls<\/td>\n <\/td>\n2<\/td>\n<\/tr>\n
6<\/td>\nShaking  Table<\/td>\n4500*1850mm<\/td>\n1<\/td>\n<\/tr>\n
7<\/td>\nHorno de fundici\u00f3n de oro<\/td>\n15A<\/td>\n1<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\t\t<\/div>\n\t<\/div>\n\n\t
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\"1TPH<\/div>
1TPH Rock Gold Process Plant In Kenya<\/figcaption>\n\t\t<\/figure>\n\t<\/div>\n\n\t
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Customer Questions & Our Answers<\/h3>\n

\u2460 Why is a hammer crusher needed after a jaw crusher?<\/strong>
\nA jaw crusher exerts immense force, easily crushing extremely hard raw gold ore. However, the resulting ore fragments remain large (typically several centimeters in size) and cannot be fed directly into a ball mill. The hammer crusher handles the task of further size reduction: positioned after the jaw crusher, it uses high-speed rotating hammers to pulverize the centimeter-sized ore into fine particles just a few millimeters in diameter. This process protects and optimizes the ball mill\u2014adhering to the principle of “more crushing, less grinding.” Ball mills are inefficient at processing coarse material; feeding them directly with the coarse ore from a jaw crusher results in slow grinding speeds, high electricity consumption, and accelerated wear on the steel balls and liners. By using a hammer crusher to reduce the ore to a sand-like consistency before feeding it into the ball mill, you can significantly boost production efficiency and save substantially on electricity costs.<\/p>\n

\u2461 Why is a ball mill needed after the hammer crusher?<\/strong>
\nBall mills can grind materials down to 1mm, and hammer crushers can crush materials to below 2mm. Tests on this customer’s ore showed that crushing it to 1mm allows for the recovery of the maximum amount of gold, so 1mm is more suitable for him. Grinding it too finely would actually negatively affect the recovery rate.<\/p>\n

\u2462 Why is a shaking table used directly after the ball mill instead of a centrifugal gold separator?<\/strong>
\nThe main function of the centrifuge is to initially concentrate the gold.
\nBecause a single shaking table has a processing capacity of 1-2 tons per hour, and this customer does not have a big processing volume, using shaking tables after grinding would meet their processing needs.<\/p>\n

\u2463 What is the recovery of the processing line?<\/strong>
\nDepending on the characteristics of the raw ore, the recovery rate is generally around 70%.<\/p>\n

\u2464Can you provide the equipment drawings?<\/strong>
\nOnce we receive your deposit payment, our engineer will design the detailed plant layout drawing and foundation drawing for you, and also each main machine’s drawing & machine operation manual.
\nAll the technical support will be provided to assist with the installation.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n\n\t

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\"1TPH<\/div>\n\t\t<\/figure>\n\t<\/div>\n\n\t
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\u2465 Why is one belt conveyor system sufficient?<\/strong>
\nThe only section requiring a conveyor belt is the stretch between the jaw crusher and the hammer crusher. This is because the jaw crusher’s discharge outlet is low while the hammer crusher’s feed inlet is high, necessitating a belt to transport the ore upward. The subsequent stages rely entirely on water flow and gravity (natural flow): the fine material discharged from the hammer crusher drops directly into the ball mill, and the slurry exiting the ball mill flows into the shaking tables\u2014which are positioned at a lower elevation\u2014via pipes or chutes, requiring no conveyor belts whatsoever.<\/p>\n

\u2466 If an engineer is needed, how much will it cost?<\/strong>
\nIf the buyer need JXSC to send engineer to mine site for installation &commissioningguidance, need below extra cost: 1). Engineer salary $150\/day\/person, installation time is depends on customer minesitepreparation conditions. 2). Round-trip ticket cost 3). Visa application cost 4). Any other potential cost before or after the installation period, such as hotel cost waiting for flight, etc. 5) Arrange food.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n

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Production, Shipping & On-site<\/h2><\/div><\/div>
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\"1TPH<\/div>\n\t\t<\/figure>\n\t<\/div>\n<\/div><\/div><\/div>
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\"1TPH<\/div>\n\t\t<\/figure>\n\t<\/div>\n<\/div><\/div><\/div>
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\"1TPH<\/div>\n\t\t<\/figure>\n\t<\/div>\n<\/div><\/div><\/div>
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\"1TPH<\/div>\n\t\t<\/figure>\n\t<\/div>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div>
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JXSC es un fabricante profesional de equipos de miner\u00eda y experto en soluciones de mineral de miner\u00eda. Tiene muchos casos de \u00e9xito, tales como plantas de oro, soluciones de diamantes, etc., Si necesita un servicio de este tipo por favor. Contacto<\/a>.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<\/div><\/div><\/div><\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"

Minerals: Rock Gold
\nCapacity: 1 tons per hour
\nProcess: Feeding, Crushing, Grinding, Gravity Separation<\/p>","protected":false},"author":1,"featured_media":25501,"parent":0,"menu_order":1,"comment_status":"open","ping_status":"open","template":"","format":"standard","meta":{"_acf_changed":false,"ngg_post_thumbnail":0,"footnotes":""},"class_list":["post-25496","cases","type-cases","status-publish","format-standard","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\n1TPH Rock Gold Process Plant In Kenya - JXSC Machine<\/title>\n<meta name=\"description\" content=\"JXSC has provided a complete 1 tph rock-gold processing plant, a reliable and easy-to-operate gold-processing solution.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.jxscmachine.com\/es\/casos\/1tph-rock-gold-process-plant-in-kenya\/\" \/>\n<meta property=\"og:locale\" content=\"es_ES\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"1TPH Rock Gold Process Plant In Kenya - 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