{"id":23938,"date":"2025-10-16T11:17:52","date_gmt":"2025-10-16T03:17:52","guid":{"rendered":"https:\/\/www.jxscmachine.com\/?post_type=solutions&#038;p=23938"},"modified":"2025-10-16T11:30:35","modified_gmt":"2025-10-16T03:30:35","slug":"50tph-rock-diamond-processing-plant","status":"publish","type":"solutions","link":"https:\/\/www.jxscmachine.com\/es\/solutions\/50tph-rock-diamond-processing-plant\/","title":{"rendered":"50TPH Rock Diamond Processing Plant"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><div class=\"vc_row wpb_row vc_row-fluid\"><div class=\"wpb_column vc_column_container vc_col-sm-12\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\">\n\t<div class=\"wpb_text_column wpb_content_element\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p><a href=\"https:\/\/www.jxscmachine.com\/es\/soluciones\/procesamiento-de-diamantes\/\">Diamante<\/a> is one of the hardest naturally occurring minerals (<strong>10 on the Mohs scale<\/strong>) and forms deep within the Earth&#8217;s mantle under <strong>high pressure and temperature<\/strong>. It consists of pure carbon atoms arranged in a <strong>cubic crystal structure<\/strong>, giving it exceptional durability and brilliance. Diamonds are predominantly found in <strong>kimberlite pipes<\/strong>, volcanic rock formations that bring them to the surface via explosive eruptions.<\/p>\n<p><strong>Key Properties<\/strong><\/p>\n<ul>\n<li>Extreme Hardness \u2013 Resistant to scratching, ideal for industrial cutting tools<\/li>\n<li>High Thermal Conductivity \u2013 Used in electronics &amp; heat dissipation<\/li>\n<li>Optical Brilliance \u2013 Superior light refraction makes it valuable in jewelry<\/li>\n<li>Rare Formation \u2013 Requires specific geological conditions<\/li>\n<\/ul>\n<p><strong>Utiliza<\/strong><\/p>\n<ul>\n<li>Gemstones&nbsp;(after cutting\/polishing)<\/li>\n<li>Industrial abrasives &amp; drill bits<\/li>\n<li>High-performance semiconductors<\/li>\n<li>Precision cutting &amp; grinding tools<\/li>\n<\/ul>\n<p>Mining methods vary based on deposit type (<strong>kimberlite pipes<\/strong>, <strong>alluvial deposits<\/strong>), with <strong>open-pit mining<\/strong> being common for primary sources. Synthetic diamonds (<strong>HPHT &amp; CVD methods<\/strong>) are increasingly used for industrial applications due to cost efficiency.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<h2 style=\"color: #ffffff;line-height: 60PX;text-align: left;font-family:Oswald;font-weight:400;font-style:normal\" class=\"vc_custom_heading vc_do_custom_heading vc_custom_1760584991492\" >Rock Diamond Processing<\/h2>\n\t<div class=\"wpb_text_column wpb_content_element\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>Since most natural diamonds occur in <strong>kimberlite or lamproite pipes<\/strong>, processing involves multiple stages to extract diamonds from the hard rock matrix. Here\u2019s a detailed breakdown of the conventional processing methods.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<div class=\"vc_row wpb_row vc_inner vc_row-fluid\"><div class=\"wpb_column vc_column_container vc_col-sm-6\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\">\n\t<div class=\"wpb_text_column wpb_content_element\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<h3>1. Crushing &amp; Scrubbing<\/h3>\n<ul>\n<li><strong>Primary Crushing:<\/strong>&nbsp;Large chunks of ore (~1m) are reduced to ~150mm using&nbsp;<a href=\"https:\/\/www.jxscmachine.com\/es\/trituradora-de-rocas\/trituradora-de-mandibulas\/\"><strong>trituradoras de mand\u00edbula<\/strong><\/a>&nbsp;o&nbsp;<a href=\"https:\/\/www.jxscmachine.com\/es\/nuevo\/trituradora-de-mandibulas-frente-a-trituradora-giratoria\/\"><strong>gyratory crushers<\/strong><\/a>.<\/li>\n<li><strong>Secondary Crushing &amp; Scrubbing:<\/strong>&nbsp;Further crushed (~50mm) in&nbsp;<a href=\"https:\/\/www.jxscmachine.com\/es\/trituradora-de-rocas\/trituradora-de-cono\/\"><strong>trituradoras de cono<\/strong><\/a>&nbsp;o&nbsp;<strong>HPGRs (High-Pressure Grinding Rolls)<\/strong>.<\/li>\n<li><strong>Attrition Scrubbing:<\/strong>&nbsp;Breaks down clay &amp; soft materials, freeing diamond-bearing gravel.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3>2. Screening &amp; Density Separation<\/h3>\n<ul>\n<li><strong>Vibrating Screens:<\/strong>&nbsp;Separate finer material (&lt;10-25mm) for further processing.<\/li>\n<li><strong><a href=\"https:\/\/www.jxscmachine.com\/es\/soluciones\/separacion-de-medios-densos-plantas-dms\/\">Dense Media Separation (DMS)<\/a>:<\/strong>\n<ul>\n<li>Uses a&nbsp;<strong>ferrosilicon slurry<\/strong>&nbsp;(density ~3.3 g\/cm\u00b3) to float lighter gangue minerals, while diamonds &amp; dense minerals sink.<\/li>\n<li>Recoverable diamonds are typically&nbsp;<strong>+1mm<\/strong> (larger stones may bypass DMS).<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n\n\t\t<\/div>\n\t<\/div>\n<\/div><\/div><\/div><div class=\"wpb_column vc_column_container vc_col-sm-6\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\">\n\t<div class=\"wpb_text_column wpb_content_element\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<h3>3. X-Ray Sorting (XRT) &amp; Optical Fluorescence<\/h3>\n<ul>\n<li><strong>Automated XRT Sorters:<\/strong> Detect diamonds based on atomic density; diamond reflects X-rays differently than the surrounding rock.<\/li>\n<li><strong>UV Fluorescence Sorting:<\/strong> Some diamonds fluoresce under UV light, aiding recovery.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3>4. Final Recovery &amp; Hand Sorting<\/h3>\n<ul>\n<li><strong>Grease Belt Extraction:<\/strong> Diamonds stick to grease-coated belts while waste particles wash away (works due to the diamond\u2019s hydrophobic nature).<\/li>\n<li><strong>Manual Inspection:<\/strong> Trained sorters pick remaining diamonds from concentrate.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3>5. Kimberlite Tailings Management<\/h3>\n<ul>\n<li>Waste rock is stored responsibly to prevent landslides &amp; environmental contamination.<\/li>\n<li>Some mines reprocess tailings with advanced technologies (<strong>laser sorting<\/strong>, ultra-fine recovery).<\/li>\n<\/ul>\n\n\t\t<\/div>\n\t<\/div>\n<\/div><\/div><\/div><\/div><h2 style=\"color: #ffffff;line-height: 60PX;text-align: left;font-family:Oswald;font-weight:400;font-style:normal\" class=\"vc_custom_heading vc_do_custom_heading vc_custom_1760585026123\" >50TPH Rock Diamond Processing Plant<\/h2>\n\t<div class=\"wpb_text_column wpb_content_element\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>The complete system is a 50 tph rock diamond ore processing plant, configured with a<strong> vibrating feeder, jaw crusher, belt conveyor, high-frequency vibrating screen, and jig separator.<\/strong><\/p>\n\n\t\t<\/div>\n\t<\/div>\n\n\t<div  class=\"wpb_single_image wpb_content_element vc_align_center wpb_content_element\">\n\t\t\n\t\t<figure class=\"wpb_wrapper vc_figure\">\n\t\t\t<div class=\"vc_single_image-wrapper vc_box_rounded  vc_box_border_grey\"><img decoding=\"async\" class=\"vc_single_image-img\" src=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2025\/10\/50TPH-Rock-Diamond-Processing-Plant-Flowchart-800x600.jpg\" width=\"800\" height=\"600\" alt=\"50TPH Rock Diamond Processing Plant Flowchart\" title=\"50TPH Rock Diamond Processing Plant Flowchart\" loading=\"lazy\" \/><\/div>\n\t\t<\/figure>\n\t<\/div>\n\n\t<div class=\"wpb_text_column wpb_content_element\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<h3>The Raw Ore Information is As Below<\/h3>\n<p>1. Processing capacity is 50 tons per hour<\/p>\n<p>2. Diamond size range is 2-25mm<\/p>\n<p>3. Over 70mm of rock is waste stone<\/p>\n<p>&nbsp;<\/p>\n<h3>The Whole Process is As Below<\/h3>\n<p>1. Use an excavator or loader to send raw ore into the raw ore material hopper, through a <a href=\"https:\/\/www.jxscmachine.com\/es\/nuevo\/alimentador-vibratorio-electromagnetico\/\">alimentador vibratorio<\/a>, and evenly feed the No.1 jaw crusher. The vibrating feeder with grizzly bar, gap 70mm, so over 70mm rock will be sent to the waste stockpile by belt conveyor.<\/p>\n<p>2. The discharged ore from the No.1 jaw crusher through the belt conveyor goes to a <a href=\"https:\/\/www.jxscmachine.com\/es\/clasificacion\/criba-vibratoria\/\">high-frequency vibrating screen<\/a>. The vibrating screen has a two-layer screen, mesh sizes 2mm and 25mm, screening out 0-2mm, 2-25mm, and over 25mm. 0-2mm go to the slurry tank, over 25mm go to the No.2 jaw crusher for reprocessing by <a href=\"https:\/\/www.jxscmachine.com\/es\/maquina-de-alimentacion\/cinta-transportadora\/\">cinta transportadora<\/a>, and the discharged ore from the No.2 jaw crusher goes to the high-frequency vibrating screen by belt conveyor.<\/p>\n<p>3. 2-25mm from the high-frequency vibrating screen go to a transit hopper, through a guiding chute, and go to the <a href=\"https:\/\/www.jxscmachine.com\/es\/separador-gravitacional\/concentrador-jig\/\">separador jig<\/a>. Jig separator recovers diamonds by the gravity principle.<\/p>\n<p>The whole setup has the feature of high recovery and affordable cost, very suitable for any type of rock diamond ore with less than 50tph processing capacity.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<\/div><\/div><\/div><\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Una planta completa de flotaci\u00f3n de fluorita consta de tres partes: un sistema de trituraci\u00f3n, un sistema de molienda y un sistema de flotaci\u00f3n. <\/p>","protected":false},"author":1,"featured_media":23941,"parent":0,"menu_order":120,"comment_status":"open","ping_status":"open","template":"","format":"standard","meta":{"_acf_changed":false,"ngg_post_thumbnail":0,"footnotes":""},"class_list":["post-23938","solutions","type-solutions","status-publish","format-standard","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>50TPH Rock Diamond Processing Plant - 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