{"id":26200,"date":"2026-09-12T10:22:43","date_gmt":"2026-09-12T02:22:43","guid":{"rendered":"https:\/\/www.jxscmachine.com\/?post_type=solutions&#038;p=26200"},"modified":"2026-09-12T11:40:06","modified_gmt":"2026-09-12T03:40:06","slug":"1tph-antimony-processing-plant","status":"publish","type":"solutions","link":"https:\/\/www.jxscmachine.com\/es\/solutions\/1tph-antimony-processing-plant\/","title":{"rendered":"1TPH Antimony Processing Plant"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><div class=\"vc_row wpb_row vc_row-fluid\"><div class=\"wpb_column vc_column_container vc_col-sm-12\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\">\n\t<div class=\"wpb_text_column wpb_content_element\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p><strong>Antimonio<\/strong> is an important <strong>non-ferrous metal<\/strong> mainly recovered from antimony-bearing minerals, especially <strong>stibnite (Sb\u2082S\u2083)<\/strong>. It has a relatively high density compared with common gangue minerals, making <strong>separaci\u00f3n gravim\u00e9trica<\/strong> an effective beneficiation method for suitable coarse-grained antimony ores. Antimony <strong>is widely used in<\/strong> flame retardants, alloys, batteries, semiconductors, and other industrial applications.&nbsp;<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<h2 style=\"color: #ffffff;line-height: 60PX;text-align: left;font-family:Oswald;font-weight:400;font-style:normal\" class=\"vc_custom_heading vc_do_custom_heading vc_custom_1789176763009\" >Key Characteristics of Antimony<\/h2><div class=\"vc_row wpb_row vc_inner vc_row-fluid vc_custom_1784345016915 vc_row-has-fill\"><div class=\"wpb_column vc_column_container vc_col-sm-6\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\">\n\t<div class=\"wpb_text_column wpb_content_element\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p><strong>Key Properties<\/strong><\/p>\n<ul>\n<li><strong>High Density<\/strong>&nbsp;\u2013 Stibnite has a&nbsp;higher specific gravity&nbsp;than many associated&nbsp;gangue minerals, making&nbsp;gravity concentration suitable&nbsp;for coarse particles.<\/li>\n<li><strong>Soft Mineral<\/strong>&nbsp;\u2013 Stibnite has a&nbsp;Mohs hardness of&nbsp;about 2, which&nbsp;allows relatively easy&nbsp;liberation&nbsp;during crushing and&nbsp;grinding.<\/li>\n<li><strong>Sulphide Mineral<\/strong>&nbsp;\u2013 Stibnite is the&nbsp;most important commercially&nbsp;mined antimony mineral.<\/li>\n<li><strong>Good Gravity Response<\/strong>&nbsp;\u2013 Coarse-grained liberated&nbsp;antimony minerals can&nbsp;be effectively concentrated&nbsp;by gravity separation.<\/li>\n<li><strong>Variable Occurrence<\/strong>&nbsp;\u2013 Antimony ores may&nbsp;occur as massive, disseminated, vein-type, or polymetallic deposits.<\/li>\n<\/ul>\n\n\t\t<\/div>\n\t<\/div>\n<\/div><\/div><\/div><div class=\"wpb_column vc_column_container vc_col-sm-6\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\">\n\t<div class=\"wpb_text_column wpb_content_element\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p data-assistant-stream-block-index=\"2\"><strong>Uses of Antimony<\/strong><\/p>\n<p data-assistant-stream-block=\"\" data-assistant-stream-block-index=\"3\">Antimony and its&nbsp;compounds are widely&nbsp;used in:<\/p>\n<ul data-assistant-stream-block=\"\" data-assistant-stream-block-index=\"4\">\n<li>Flame-retardant materials<\/li>\n<li>Lead-antimony alloys&nbsp;and batteries<\/li>\n<li>Semiconductors and electronic&nbsp;materials<\/li>\n<li>Solder and bearing&nbsp;alloys<\/li>\n<li>Glass, ceramics, and&nbsp;chemical products<\/li>\n<li>Industrial and metallurgical&nbsp;applications<\/li>\n<\/ul>\n\n\t\t<\/div>\n\t<\/div>\n<\/div><\/div><\/div><\/div><h2 style=\"color: #ffffff;line-height: 60PX;text-align: left;font-family:Oswald;font-weight:400;font-style:normal\" class=\"vc_custom_heading vc_do_custom_heading vc_custom_1789176955588\" >Antimony Ore Processing<\/h2>\n\t<div class=\"wpb_text_column wpb_content_element\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<h3>Pre-processing: Crushing &amp; Grinding<\/h3>\n<p>This stage liberates antimony minerals from gangue to prepare for subsequent separation:<\/p>\n<ul>\n<li><strong>\u200cCrushing:<\/strong> Raw ore (1%-10% Sb) goes through three-stage crushing (<a href=\"https:\/\/www.jxscmachine.com\/es\/trituradora-de-rocas\/trituradora-de-mandibulas\/\">trituradora de mand\u00edbulas<\/a> for coarse crushing, <a href=\"https:\/\/www.jxscmachine.com\/es\/trituradora-de-rocas\/trituradora-de-cono\/\">trituradora de cono<\/a> for medium\/fine crushing) in a closed-circuit system, reducing particle size to &lt; 2 mm.<\/li>\n<li>\u200c<strong>Grinding\u200c:<\/strong> Crushed ore is fed into a <a href=\"https:\/\/www.jxscmachine.com\/es\/trituradora-de-rocas\/molino-de-bolas\/\">molino de bolas<\/a>, with staged grinding to achieve a fineness of -0.074 mm (200 mesh), accounting for 60%-80%, ensuring full monomer dissociation between antimony minerals and gangue.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3>Beneficiation: Concentration to Antimony Concentrate<\/h3>\n<p>The core goal is to upgrade raw ore into high-grade antimony concentrate (45%-65% Sb) using combined processes tailored to ore properties:<\/p>\n<ul>\n<li><strong>\u200cGravity Separation\u200c:<\/strong> The mainstream pre-enrichment method, leveraging the large density difference between antimony minerals (4.26-7.5g\/cm\u00b3) and gangue (2.6-2.65g\/cm\u00b3). <strong>Equipment includes jigs, shaking tables, and spiral chutes,<\/strong> which can discard 30%-50% of low-grade tailings in advance, with no chemical reagents used and low operating costs.<\/li>\n<li><strong>\u200cFlotation\u200c:<\/strong> The primary method for recovering fine-grained antimony minerals. For stibnite (Sb\u2082S\u2083), lead salts are used as activators, combined with collectors like butyl xanthate, to produce high-grade antimony concentrate above 60% Sb through <strong>roughing, scavenging, and 1-2 stages of cleaning<\/strong>.<\/li>\n<li><strong>\u200cCombined Process:<\/strong> The most widely adopted &#8220;gravity separation-flotation&#8221; flow, which first recovers coarse-grained antimony via gravity separation, then processes fine-grained materials through flotation, significantly improving overall recovery. It is suitable for almost all types of antimony ores.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3>Pyrometallurgy (Mainstream Industrial Route)<\/h3>\n<p>This is the dominant process for converting antimony concentrate to crude antimony and then high-purity antimony ingots:<\/p>\n<ul>\n<li><strong>\u200cVolatilization Roasting:<\/strong> Antimony concentrate is heated to 850-1000\u00b0C, where sulfide antimony oxidizes to gaseous antimony trioxide (Sb\u2082O\u2083), which is then collected as dust after condensation.<\/li>\n<li><strong>\u200cReduction Smelting:<\/strong> The collected antimony trioxide is mixed with coke and heated to 1200-1300\u00b0C in a blast furnace or reverberatory furnace, reducing it to crude antimony with a purity of 90%-98% Sb.<\/li>\n<li><strong>\u200cRefining:<\/strong> Impurities such as arsenic, iron, and sulfur are removed through pyrometallurgical alkaline refining (adding Na\u2082CO\u2083) or electrolytic refining, finally producing high-purity antimony ingots with a purity \u226599.5% Sb.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3>Hydrometallurgy (Auxiliary Route)<\/h3>\n<p>This process is mainly used for complex low-grade antimony ores with high lead\/arsenic content:<\/p>\n<ul>\n<li>Using sodium sulfide (Na\u2082S) and sodium hydroxide (NaOH) as leaching agents, antimony is selectively dissolved from the concentrate at a controlled temperature, achieving a leaching efficiency of over 95%.<\/li>\n<li>The leachate is subjected to electrodeposition with an insoluble anode, where antimony ions are reduced and deposited on the cathode to produce metallic antimony. The leaching rate of antimony in industrial production can reach 98%-99%.<\/li>\n<li>This method features high selectivity and can separate valuable metals such as gold, silver, and lead simultaneously, but it has relatively high power consumption and production costs.<\/li>\n<\/ul>\n\n\t\t<\/div>\n\t<\/div>\n<h2 style=\"color: #ffffff;line-height: 60PX;text-align: left;font-family:Oswald;font-weight:400;font-style:normal\" class=\"vc_custom_heading vc_do_custom_heading vc_custom_1789178313195\" >1TPH Antimony Processing Plant<\/h2>\n\t<div class=\"wpb_text_column wpb_content_element\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>This is a complete 1 tph antimony ore processing plant. The entire processing plant comprises <strong>crushing, grinding and classification, flotation, and concentrate filtration systems.<\/strong><\/p>\n\n\t\t<\/div>\n\t<\/div>\n\n\t<div  class=\"wpb_single_image wpb_content_element vc_align_center wpb_content_element\">\n\t\t\n\t\t<figure class=\"wpb_wrapper vc_figure\">\n\t\t\t<div class=\"vc_single_image-wrapper vc_box_rounded  vc_box_border_grey\"><img loading=\"lazy\" decoding=\"async\" width=\"1600\" height=\"600\" src=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2026\/09\/1TPH-Antimony-Processing-Plant-Flowchart.jpg\" class=\"vc_single_image-img attachment-full\" alt=\"1TPH Antimony Processing Plant\" title=\"1TPH Antimony Processing Plant Flowchart\" srcset=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2026\/09\/1TPH-Antimony-Processing-Plant-Flowchart.jpg 1600w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2026\/09\/1TPH-Antimony-Processing-Plant-Flowchart-768x288.jpg 768w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2026\/09\/1TPH-Antimony-Processing-Plant-Flowchart-1536x576.jpg 1536w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2026\/09\/1TPH-Antimony-Processing-Plant-Flowchart-18x7.jpg 18w\" sizes=\"auto, (max-width: 1600px) 100vw, 1600px\" \/><\/div>\n\t\t<\/figure>\n\t<\/div>\n\n\t<div class=\"wpb_text_column wpb_content_element\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<h3>1. Feeding and Crushing System<\/h3>\n<p>The crushing system consists of a chute feeder, a jaw crusher, a <a href=\"https:\/\/www.jxscmachine.com\/es\/trituradora-de-rocas\/trituradora-de-martillos\/\">trituradora de martillos<\/a>, and belt conveyors.<br \/>\nThe system is designed to crush large ore chunks\u2014with a maximum size of 150 mm\u2014down to 10 mm.<br \/>\nThe raw ore is loaded into a hopper by an excavator or loader and fed uniformly via a chute feeder into the jaw crusher, which reduces the 150 mm chunks to under 50 mm.<br \/>\nThe resulting 0\u201350 mm material is transported by belt conveyor to the hammer crusher for further reduction to 10 mm, and the final 0\u201310 mm product is conveyed to a transfer bin.<\/p>\n<p>&nbsp;<\/p>\n<h3>2. Grinding and Classification System<\/h3>\n<p>The grinding and classification system consists of a ball mill and a spiral classifier. Its function is to grind finely crushed ore (10 mm in size) down to a fineness of 200 mesh.<br \/>\nFinely crushed ore (0\u201310 mm) is steadily fed into the ball mill via an electromagnetic feeder and a belt conveyor. The discharge from the ball mill enters the <a href=\"https:\/\/www.jxscmachine.com\/es\/clasificacion\/clasificador-espiral\/\">clasificador espiral<\/a>, where the 200-mesh fraction is separated from the coarse particles.<br \/>\nThe underflow (coarse particles) from the spiral classifier is returned to the ball mill for regrinding, while the overflow (200-mesh material) is pumped to an agitation tank.<br \/>\nThis is a closed-circuit grinding system that produces material ground to 200-mesh fineness, suitable for the flotation process.<\/p>\n<p>&nbsp;<\/p>\n<h3>3. Sistema de flotaci\u00f3n<\/h3>\n<p>The flotation system consists of agitation tanks and the <a href=\"https:\/\/www.jxscmachine.com\/es\/equipo-de-flotacion\/maquina-de-flotacion\/\">m\u00e1quina de flotaci\u00f3n<\/a>, designed to produce high-grade antimony concentrate.<br \/>\nThe 200 mesh slurry from the spiral classifier is pumped into the agitation tank, where it is mixed with reagents before entering the flotation machine.<br \/>\n<strong>The flotation process comprises three stages:<\/strong> roughing, scavenging, and cleaning. Upon completion of the process, high-quality antimony concentrate with a grade exceeding 60% is obtained.<\/p>\n<p>&nbsp;<\/p>\n<h3>4. Concentrate Filtering System<\/h3>\n<p>The concentrate filtration system consists of a thickener and a disc vacuum filter, enabling the production of concentrate with low moisture content.<br \/>\nConcentrate from the flotation system is pumped into the <a href=\"https:\/\/www.jxscmachine.com\/es\/maquina-deshidratadora\/espesante\/\">espesante<\/a>, where the slurry concentration is adjusted to approximately 40%\u201345%. The thickener&#8217;s overflow is clear water, which is discharged into a clear water tank for recycling, while the underflow proceeds to the <a href=\"https:\/\/www.jxscmachine.com\/es\/maquina-deshidratadora\/filtro-de-disco-de-vacio\/\">filtro de vac\u00edo de disco<\/a> for dewatering.<br \/>\nAfter filtration, the final antimony concentrate is obtained in the form of a filter cake.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<\/div><\/div><\/div><\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>The 1 TPH antimony processing plant includes crushing, grinding &#038; classification, flotation, and concentrate filtration systems.<\/p>","protected":false},"author":1,"featured_media":26202,"parent":0,"menu_order":126,"comment_status":"open","ping_status":"open","template":"","format":"standard","meta":{"_acf_changed":false,"ngg_post_thumbnail":0,"footnotes":""},"class_list":["post-26200","solutions","type-solutions","status-publish","format-standard","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.6 - 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