{"id":4527,"date":"2019-04-10T14:32:29","date_gmt":"2019-04-10T06:32:29","guid":{"rendered":"http:\/\/www.jxscmachine.com\/?post_type=new&#038;p=4527"},"modified":"2026-04-15T14:21:28","modified_gmt":"2026-04-15T06:21:28","slug":"processus-dextraction-de-lor","status":"publish","type":"new","link":"https:\/\/www.jxscmachine.com\/fr\/new\/gold-extraction-process\/","title":{"rendered":"Processus d'extraction de l'or"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><div class=\"vc_row wpb_row vc_row-fluid\"><div class=\"wpb_column vc_column_container vc_col-sm-12\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\">\n\t<div class=\"wpb_text_column wpb_content_element\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>Gold extraction involves&nbsp;<strong>multiple stages<\/strong>, from&nbsp;<strong>crushing raw ore<\/strong>&nbsp;\u00e0&nbsp;<strong>final refining<\/strong>. The method used depends on&nbsp;<strong>ore type, gold particle size, and mineral associations<\/strong>. This guide covers the&nbsp;<strong>four primary gold extraction methods<\/strong>:&nbsp;<strong>gravity separation, flotation, amalgamation, and cyanidation<\/strong>, along with their respective processes and applications.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<h2 style=\"color: #1e73be;text-align: center\" class=\"vc_custom_heading vc_do_custom_heading vc_custom_1776223944682\" >S\u00e9paration par gravit\u00e9<\/h2>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776224177964\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p><strong>The gravity separation method is based on the difference in the relative density of minerals (usually called specific gravity) to sort minerals.<\/strong> Mineral particles of different densities are subjected to hydrodynamic forces and various mechanical forces in the moving medium (water, air, and heavy liquid), resulting in suitable loose delamination and separation conditions, so that different densities of ore particles can be separated.<\/p>\n<p><strong>Gravity separation is one of the oldest and most common methods of gold selection.<\/strong> In the placer gold deposits, gold is usually in the form of monomeric natural gold, and its particle size is generally greater than 16 tons\/m3, which is much different from the density of gangue. Therefore, gravity separation is the most important, most effective, and economical method for placer\/<a href=\"https:\/\/www.jxscmachine.com\/fr\/projet-de-minerai-epc\/lexploitation-de-lor-placerien\/\">alluvial gold dressing<\/a>.<\/p>\n<p>However, <strong>for rock gold beneficiation,<\/strong> the gravity separation process is rarely used as a part of the gold extraction process. Generally, in the grinding and grading circuit, the jig and the spiral chute are combined with the shaker to recover the coarse gold in advance, which is preparation for the subsequent flotation and cyanidation process, and to obtain a qualified gold concentrate.<\/p>\n<p>Les principaux <a href=\"https:\/\/www.jxscmachine.com\/fr\/categorie\/separateur-de-gravite\/\"><strong>\u00e9quipement de s\u00e9paration par gravit\u00e9<\/strong><\/a> includes various types of spiral chutes, jigs, and shaker tables. In addition to conventional gravity separators, China has developed new equipment such as belt chutes, Ross chutes, round jig, sand gold centrifugal washing unit, and achieved good results in gold production.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n\n\t<div  class=\"wpb_single_image wpb_content_element vc_align_center wpb_content_element\">\n\t\t\n\t\t<figure class=\"wpb_wrapper vc_figure\">\n\t\t\t<div class=\"vc_single_image-wrapper   vc_box_border_grey\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"286\" src=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2019\/04\/gravity-separation-machine.jpg\" class=\"vc_single_image-img attachment-full\" alt=\"machine de s\u00e9paration par gravit\u00e9\" title=\"machine de s\u00e9paration par gravit\u00e9\" srcset=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2019\/04\/gravity-separation-machine.jpg 800w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2019\/04\/gravity-separation-machine-300x107.jpg 300w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2019\/04\/gravity-separation-machine-768x275.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/div>\n\t\t<\/figure>\n\t<\/div>\n<div id=\"ultimate-heading-91836a5ef4c39b118\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-91836a5ef4c39b118 uvc-4253\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-91836a5ef4c39b118 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:normal;color:#dd9933;\">Jigging Gold Process<\/h3><\/div><\/div>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776224553943\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>The jigging method is a gold selection process for jigs. Jigs are commonly used gravity separator equipment and come in many types. China&#8217;s gold processing factory mostly uses the Dyval-type diaphragm jig.<\/p>\n<p><strong>The working principle of the Dyval type diaphragm jig is:<\/strong> when the eccentric drive mechanism drives the diaphragm to reciprocate, the water in the jigging chamber passes through the vertical alternating pulsating water flow generated by the screen. The selected materials are fed to the bed layer, and the bed ore and water form a granule system. When the water flow impacts upward, the granules are loosely suspended. At this time, the ore particles of different sizes are settled at different speeds, and the large-density coarse granules (bed stones) settle in the lower layer. When the water flow drops, inhalation occurs, and the mineral particles with a large density and small particle size pass through the bed gap and enter the lower layer.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<div id=\"ultimate-heading-8316a5ef4c39b1b3\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-8316a5ef4c39b1b3 uvc-4504\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-8316a5ef4c39b1b3 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:normal;color:#dd9933;\">Gold Shaker Table<\/h3><\/div><\/div>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776224529766\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>Les <a href=\"https:\/\/www.jxscmachine.com\/fr\/separateur-de-gravite\/table-a-secousses-pour-lor\/\">gold shaker<\/a> is a gravity separator for beneficiation in a horizontal medium flow. It consists of two parts, the bed surface and the transmission mechanism (see the figure below). The bed surface is longitudinally reciprocated by the transmission mechanism. The sorting of the mine on the shaker is gradually completed during the reciprocating movement of the bed. In addition to its own gravity, the factors contributing to the movement of ore particles are mainly the differential movement of the rushing and bed surface. The ore particles undergo a stratification perpendicular to the bed surface and a separate layer parallel to the bed surface during the movement. The result of both actions is that different ore particles are discharged from different sections of the bed.<\/p>\n<p><strong>Shaker&#8217;s bed surface can be divided into three types:<\/strong> coarse sand bed (&gt;0.5 mm), fine sand bed (0.5-0.074 mm), and slime bed (0.074-0.037 mm) depending on the size of the other ore selected.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<div id=\"ultimate-heading-64316a5ef4c39b1fb\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-64316a5ef4c39b1fb uvc-5859\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-64316a5ef4c39b1fb h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:normal;color:#dd9933;\">Gold Chute Process<\/h3><\/div><\/div>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776224577808\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>Les <strong>chute d'or<\/strong> selection method is an old and still-used gravity separation method. The chute is a wooden (or steel) narrow chute with an inclination of 3\u00b0 to 4\u00b0 (maximum of 14\u00b0 to 16\u00b0). The gold industry can be manufactured locally.<br \/>\n<strong>The principle of sorting is:<\/strong> after the slurry is fed into the chute from the trough, under the combined action of the force of the water flow, the gravity of the ore (or centrifugal force), the ore particles of different densities gradually stratify. Finally, particle friction between the ore and the bottom of the trough, the stratification of the ore particles of different densities, and separation occur. The density is large, the concentrate becomes the concentrate at the bottom of the tank, and the density is small, which becomes the tailings.<br \/>\nThe chute is in intermittent operation. When the bottom concentrate is deposited to a certain height, it needs to manually stop the ore feeding and clear the sedimentary concentrate out.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<div id=\"ultimate-heading-88686a5ef4c39b235\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-88686a5ef4c39b235 uvc-219\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-88686a5ef4c39b235 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:normal;color:#dd9933;\">Spiral Concentrator<\/h3><\/div><\/div>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776224439535\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>Les <strong>concentrateur en spirale<\/strong>\/<strong>chute en spirale<\/strong> is a chute dressing equipment that utilizes the combined effects of gravity, friction, centrifugal force, and water flow to separate the ore particles by specific gravity, particle size, and shape. It is characterized by the fact that the entire chute is curved in a spiral shape in the vertical direction.<\/p>\n<p><strong>Principe de fonctionnement :<\/strong> The slurry fed from above the chute flows downward along the chute in a spiral shape. During the flow, the ore particles are stratified. Large particles with a small density are distributed on the outer edge of the spiral groove, and fine particles having a large density are distributed on the inner edge of the spiral groove (right in the figure below). The stratified heavy product is discharged by the discharge port of the inner groove bottom by the interceptor, and the light product is discharged by the end of the spiral groove.<\/p>\n<p>Les <a href=\"https:\/\/www.jxscmachine.com\/fr\/separateur-de-gravite\/chute-en-spirale\/\">concentrateur en spirale<\/a> has a simple structure, is easy to manufacture, has no transmission mechanism, and does not require power. The disadvantage is that the selection of materials with a diameter of more than 6 mm and less than 0.05 mm, and flat gangue is inferior. It is widely used abroad to select sand gold mines.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<div id=\"ultimate-heading-44436a5ef4c39b26f\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-44436a5ef4c39b26f uvc-1885\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-44436a5ef4c39b26f h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:normal;color:#dd9933;\">Cone Concentrator<\/h3><\/div><\/div>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776224633718\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p><strong>Cone concentrators evolved from the principle of a narrow chute (also known as a fan chute).<\/strong> The tapered chute is fan-shaped, with a groove length of about 1 m, a feeding end width of 125 to 400 mm, and a discharge end width of 25 to 9 mm, and the groove surface is inclined.<\/p>\n<p>La boue est aliment\u00e9e par le centre de l'extr\u00e9mit\u00e9 sup\u00e9rieure, distribu\u00e9e par le c\u00f4ne de distribution et le c\u00f4ne est s\u00e9lectionn\u00e9. Les particules de minerai sont stratifi\u00e9es en fonction de leur densit\u00e9 pendant le flux sur le c\u00f4ne de tri, et l'orifice d'interception final s\u00e9pare les produits l\u00e9gers et lourds. Il existe \u00e9galement un concentrateur \u00e0 c\u00f4ne de Reichert, largement utilis\u00e9 pour la pr\u00e9s\u00e9lection de l'or dans le sable. Il s'agit d'une superposition verticale de plusieurs c\u00f4nes, qui peut \u00eatre r\u00e9alis\u00e9e en quelques \u00e9tapes.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<h2 style=\"color: #1e73be;text-align: center\" class=\"vc_custom_heading vc_do_custom_heading vc_custom_1776224669147\" >S\u00e9paration par flottation<\/h2>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776224973438\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>La m\u00e9thode de flottation est bas\u00e9e sur la diff\u00e9rence entre les propri\u00e9t\u00e9s physiques et chimiques de la surface du min\u00e9ral, en ajoutant un agent de flottation, et le min\u00e9ral utile est s\u00e9lectivement attach\u00e9 \u00e0 la bulle pour r\u00e9aliser le tri des min\u00e9raux.<br \/>\n<strong>Non-ferrous metal ores, <\/strong>such as copper, lead, zinc, sulfur, molybdenum, etc.,<strong> are mainly treated by flotation;<\/strong> <strong>some ferrous metals, rare metals, and some non-metallic ores,<\/strong> such as graphite ore, apatite, etc., are also processed by the flotation method.<\/p>\n<p><strong>Flotation is one of the most widely used methods for processing lode gold ore.<\/strong> In most cases, the use of flotation to select highly reversible sulfide mineral gold-bearing ores has a good effect. Because flotation can not only maximize the concentration of gold into sulfide mineral concentrates, but also separate waste tailings, the cost of dressing is low.<\/p>\n<p>For ores such as gold-copper, gold-lead, gold-bismuth, gold-copper-lead-zinc-sulfur, the flotation method can effectively identify and select various gold-bearing sulfide concentrates, which is conducive to the whole recovery of mineral resources.<\/p>\n<p>In addition, so-called<strong> &#8220;refractory ores&#8221;<\/strong> that cannot be directly treated by the amalgamation method and the cyanidation process are also required to be treated by a combined process including flotation.<\/p>\n<p>Bien entendu, la m\u00e9thode de flottation pr\u00e9sente \u00e9galement des limites. Pour les incrustations \u00e0 gros grains, les minerais dont la taille des particules d'or est sup\u00e9rieure \u00e0 0,2 mm et les minerais aurif\u00e8res quartzeux sans sulfures, il est difficile de s\u00e9lectionner l'or par flottation.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n\n\t<div  class=\"wpb_single_image wpb_content_element vc_align_center wpb_content_element\">\n\t\t\n\t\t<figure class=\"wpb_wrapper vc_figure\">\n\t\t\t<div class=\"vc_single_image-wrapper   vc_box_border_grey\"><img loading=\"lazy\" decoding=\"async\" width=\"370\" height=\"370\" src=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2018\/12\/flotation-machine.png\" class=\"vc_single_image-img attachment-full\" alt=\"machine de flottation\" title=\"machine de flottation\" srcset=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2018\/12\/flotation-machine.png 370w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2018\/12\/flotation-machine-150x150.png 150w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2018\/12\/flotation-machine-300x300.png 300w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2018\/12\/flotation-machine-75x75.png 75w\" sizes=\"auto, (max-width: 370px) 100vw, 370px\" \/><\/div>\n\t\t<\/figure>\n\t<\/div>\n<div id=\"ultimate-heading-4876a5ef4c39b556\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-4876a5ef4c39b556 uvc-6750\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-4876a5ef4c39b556 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:normal;color:#dd9933;\">Froth Flotation Process<\/h3><\/div><\/div>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776225096468\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>The washed and classified mineral mixture is uniformly stirred in a <a href=\"https:\/\/www.jxscmachine.com\/fr\/equipement-de-flottation\/reservoir-de-melange\/\">r\u00e9servoir de m\u00e9lange<\/a> and sent to a flotation machine, generally using sodium carbonate as a conditioning agent to float the gold. At the same time, the use of butyl xanthate and the amine black medicine as a supplement to separate the gold ore powder from the slag and produce gold concentrate powder.<br \/>\nLes <a href=\"https:\/\/www.jxscmachine.com\/fr\/equipement-de-flottation\/machine-de-flottation\/\">machine de flottation<\/a> operates automatically, which is beneficial for separating the fine and superfine-grained gold ore. The mineral concentrate after flotation contains much water, and it is necessary to use a new high-efficiency concentrator to reduce the water content of the gold concentrate to the national standard. Belt conveyors and feeders connect each production process.<\/p>\n<p>\u00c9tant donn\u00e9 que la m\u00e9thode de flottation ne peut que maximiser la concentration de l'or dans divers concentr\u00e9s sulfur\u00e9s et qu'elle ne peut en fin de compte pas obtenir l'or fini, la flottation est g\u00e9n\u00e9ralement adopt\u00e9e en tant que partie du processus commun.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<h2 style=\"color: #1e73be;text-align: center\" class=\"vc_custom_heading vc_do_custom_heading vc_custom_1776225085107\" >Fusion<\/h2>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776225525128\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>Les <strong>amalgamation method<\/strong> can be divided into<strong> internal amalgamation and external amalgamation<\/strong> according to its production model. In the alluvial gold mines, amalgamation is commonly used to separate gold and heavy sand minerals. In vein gold mines, amalgamation is usually combined with flotation, gravity separation, and cyanidation to recover the coarse-grained gold.<\/p>\n<p>Les <strong>internal amalgamation<\/strong> is carried out in a mercury amalgamation tank or a grinding machine, which can better control mercury pollution.<\/p>\n<p>Les <strong>main equipment for external amalgamation<\/strong> is a mercury-mixing plate, which consists of a bracket, a bed surface, and a mercury plate. The mercury plate material mainly has red copper, silver-plated copper plate, and mercury plate. The silver-plated copper plate has the best amalgamation effect.<\/p>\n<p>The determination of the area of the mercury plate is related to the amount of ore, the nature of the ore, and the role of the amalgamation process in the gold selection process. Generally, the depth of the slurry flow on the surface of the mercury plate is 5 to 8 mm, and the flow rate is 0.5 to 0.7 m\/sec. The area of the mercury plate required to treat one ton of ore is 0.05 to 0.5 m 2 \/ton\u00b7day. If the amalgam is only for the collection of large particles of free gold, and the tailings still need to be floated, gravity separation and cyanidation, the working speed can be set at 0.1 to 0.2 square meters\/ton per day.<\/p>\n<p><strong>Amalgam operation conditions:<\/strong> the ore concentration is 10 ~ 25%, the feed size is 3 ~ 0.4 mm, and the slurry flow velocity is 0.5 ~ 0.7 m\/s. Mercury consumption is 3-8 g\/t.<\/p>\n<p><strong>Mercury poisoning protection:<\/strong> Mercury can invade the human body through the skin, mucous membranes, and respiratory tract in the form of liquids, salts, and vapors, causing mercury poisoning. In particular, mercury vapor is the most harmful to humans and can cause acute or chronic poisoning. In order to protect the environment and health, amalgamation should be restricted. For workshops with amalgamation, it is necessary to protect against mercury poisoning.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n\n\t<div  class=\"wpb_single_image wpb_content_element vc_align_center wpb_content_element\">\n\t\t\n\t\t<figure class=\"wpb_wrapper vc_figure\">\n\t\t\t<div class=\"vc_single_image-wrapper   vc_box_border_grey\"><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"480\" src=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2019\/04\/Amalgamation.jpg\" class=\"vc_single_image-img attachment-full\" alt=\"Fusion\" title=\"Fusion\" srcset=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2019\/04\/Amalgamation.jpg 640w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2019\/04\/Amalgamation-300x225.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/div>\n\t\t<\/figure>\n\t<\/div>\n<div id=\"ultimate-heading-89336a5ef4c39b926\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-89336a5ef4c39b926 uvc-2721\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-89336a5ef4c39b926 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:normal;color:#dd9933;\">Fusion interne<\/h3><\/div><\/div>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776231556427\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>The internal amalgam is in the grinding equipment, where the ore is broken, while the mercury is mixed. Grinding equipment is usually a small <a href=\"https:\/\/www.jxscmachine.com\/fr\/concasseur-de-roches\/broyeur-a-boulets\/\">broyeur \u00e0 boulets<\/a> or a rod mill.<\/p>\n<p><strong>The internal amalgamation gold extraction process:<\/strong> adding ore and mercury liquid during the grinding process, and the gold particles are mercuryated after contact with mercury. After the internal amalgamation, the slurry and the mercury paste are discharged from the internal amalgamation equipment, and then the mercury paste is separated by trap, chute, classifier, or the like.<\/p>\n<p><strong>The main disadvantage of the internal amalgamation method<\/strong> is the pulverization of mercury. When the ore is crushed, the mercury is divided into particles. These fine particles are wrapped and covered with an oxide film of base metal, a lubricating oil film, and slime particles, thereby losing the ability to bond with each other to cause pulverization. Mercury is difficult to separate from the ore being processed; most of the mercury is lost, and some gold is taken away.<\/p>\n<p>When the content of copper, lead, and zinc minerals in gold-bearing ore is very small, and there is no sulfide, which is easy to cause a large amount of mercury to be pulverized, and the size of the gold is large, the internal amalgamation method is often used. Gold mines also use internal amalgamation to separate gold from other heavy minerals.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<div id=\"ultimate-heading-5386a5ef4c39b9f5\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-5386a5ef4c39b9f5 uvc-17\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-5386a5ef4c39b9f5 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:normal;color:#dd9933;\">External Amalgamation<\/h3><\/div><\/div>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776231620355\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>The external amalgamation method refers to the amalgamation and extraction of gold from grinding equipment.<\/p>\n<p><strong>The operation process of gold extraction by the external amalgamation method is:<\/strong> the mercury solution is applied to the silver plating surface of the mercury plate, and the slurry flows through the surface of the plate to contact with mercury. After mixing for a period of time, a layer of mercury paste is conveniently retained on the mercury surface and scraped off in time.<\/p>\n<p>La m\u00e9thode d'amalgamation externe convient au traitement du minerai polym\u00e9tallique contenant de l'or et est principalement utilis\u00e9e pour capturer l'or grossier qu'il contient. Dans les usines de s\u00e9lection de l'or, la plupart des plaques d'amalgamation au mercure sont install\u00e9es dans l'orifice de d\u00e9charge du broyeur \u00e0 boulets pour capturer l'or grossier libre dans les produits de broyage.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<h2 style=\"color: #1e73be;text-align: center\" class=\"vc_custom_heading vc_do_custom_heading vc_custom_1776231643425\" >Cyanide Process<\/h2>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776231800987\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>Since the cyanidation process was applied to mines for gold and silver in 1887, it has a history of nearly one hundred years, and the process is relatively mature. Due to its high recovery rate and strong adaptability to the ore, it is still one of the main ways of gold production.<\/p>\n<p><strong>The cyanidation process can be divided into agitating cyanidation and diafiltration cyanidation.<\/strong> Stirring cyanide for the treatment of gravity separated, mercury-containing tailings and flotation gold-bearing concentrates, or for total mud cyanidation. Diafiltration cyanidation for the treatment of flotation tailings and low-grade gold-bearing ores <a href=\"https:\/\/www.jxscmachine.com\/fr\/projet-de-minerai-epc\/lixiviation-en-tas\/\">lixiviation en tas<\/a>.<\/p>\n<p>The conventional cyanidation process is a very mature process, which includes preparation of leaching raw materials; stirring cyanide leaching; countercurrent washing, solid-liquid separation; leaching liquid purification and deoxidation; zinc powder replacement and pickling; and smelting ingots.<\/p>\n<p><strong>1. Preparation of leaching raw materials:<\/strong> crush and grind the mine ore, and prepare a slurry suitable for cyanide leaching. Grinding fineness depends on the embedding characteristics of natural gold. For gold-bearing quartz vein ore, it is generally ground to 60-70%-200 mesh; while for sulfide mineral-bearing gold ore, it is mostly flotation and enrichment, and the concentrate is reground to 90-95%-325 mesh; for the ore with high content of arsenic or high pyrrhotite, it is subjected to flotation concentrate roasting, desulfurization and arsenic removal, and calcination is carried out for cyanidation; in addition, there are ores containing high carbon and interfering with cyanide leaching.<\/p>\n<p><strong>2. Stirring cyanide leaching:<\/strong> under conditions of a slurry concentration of 35 to 50%, a pH of 10 to 10.5, and a cyanide concentration of 0.03 to 0.06%, the mixture is fully agitated and leached for more than 24 hours. More than 95% of the gold is dissolved as a gold cyanide complex.<br \/>\n<em><strong>The mixing and immersion tank has two types:<\/strong><\/em> mechanical stirring type and air stirring type.<\/p>\n<p><strong>3. Countercurrent washing solid-liquid separation:<\/strong> To fully separate the cyanide leachate from the gold residue, a plurality of thickeners are generally used to form a multi-stage countercurrent washing.<\/p>\n<p><strong>4. Purification and Deoxidation of Leachate:<\/strong> The leachate (Pregnant solution) obtained from the washing operation usually contains 70 to 80 ppm or more of a solid suspension. In order to prepare conditions for the zinc powder replacement operation, it is necessary to reduce the suspended matter content in the noble liquid to 5 to 7 ppm and the oxygen content to 1 ppm, so the noble liquid should be purified and deoxidized.<\/p>\n<p><strong>5. Zinc powder replacement and pickling:<\/strong> replacing the gold cyanide complex in the solution with zinc powder to precipitate gold. To obtain a more efficient displacement reaction of the zinc powder, a lead salt of about 0.005% and a cyanide concentration of about 0.05% should be maintained in the solution.<\/p>\n<p><strong>6. Smelting ingot:<\/strong> gold mud and flux generally according to 1:0.8 ~ 1, the ratio of borax 30 ~ 40%, saltpeter 25%, quartz sand 15 ~ 20%, fluorite 5 ~ 10%, the other is soda, oxidation Manganese, etc. The slag is smelted at a furnace temperature of 1000 to 1100 \u00b0 C for about 3 hours to obtain a gold ingot (composite gold) containing 85% or more of gold and silver.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n\n\t<div  class=\"wpb_single_image wpb_content_element vc_align_center wpb_content_element\">\n\t\t\n\t\t<figure class=\"wpb_wrapper vc_figure\">\n\t\t\t<div class=\"vc_single_image-wrapper   vc_box_border_grey\"><img loading=\"lazy\" decoding=\"async\" width=\"749\" height=\"701\" src=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2019\/04\/cyanide-process.jpg\" class=\"vc_single_image-img attachment-full\" alt=\"processus de cyanuration\" title=\"processus de cyanuration\" srcset=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2019\/04\/cyanide-process.jpg 749w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2019\/04\/cyanide-process-300x281.jpg 300w\" sizes=\"auto, (max-width: 749px) 100vw, 749px\" \/><\/div>\n\t\t<\/figure>\n\t<\/div>\n<div id=\"ultimate-heading-3276a5ef4c39be3d\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-3276a5ef4c39be3d uvc-7076\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-3276a5ef4c39be3d h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:normal;color:#dd9933;\">Ion Exchange Resin Method<\/h3><\/div><\/div>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776231899999\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>The ion exchange resin method is a method for adsorbing and recovering gold from a cyanide slurry by using an ion exchange resin, and is divided into two types of gold extraction methods: RIP and RIL. RIP is called the resin slurry method; it is first leached and adsorbed. It has been used for many years in the former Soviet Union. RIL is a simultaneous leaching and adsorption. It is said that there is no industrial application. Some people also call RIP and RIL a resin slurry method.<\/p>\n<p><strong>Principe de fonctionnement<\/strong><br \/>\nLa r\u00e9sine \u00e9changeuse d'ions est capable de dissocier deux groupes ionis\u00e9s en solution : un ion fixe (R) qui n'est pas \u00e9chang\u00e9 et un ion \u00e9changeable qui est \u00e9lectriquement oppos\u00e9 \u00e0 l'ion fixe. La r\u00e9sine \u00e9changeuse d'ions se divise en r\u00e9sine \u00e9changeuse de cations et en r\u00e9sine \u00e9changeuse d'anions en fonction des charges positives et n\u00e9gatives des ions \u00e9changeables. Dans la boue de cyanure, l'or existe sous la forme d'un complexe anionique Au (CN). Par cons\u00e9quent, lorsqu'une r\u00e9sine \u00e9changeuse d'ions est utilis\u00e9e pour l'extraction de l'or, une r\u00e9sine \u00e9changeuse d'anions doit \u00eatre utilis\u00e9e. La r\u00e9action d'\u00e9change d'ions qui a lieu entre la solution de cyanure et une r\u00e9sine \u00e9changeuse d'ions est la suivante :<br \/>\nR-OH+Au(CN)2-\u2550R-Au(CN)2+OH-<\/p>\n<p><strong>Processus d'extraction de l'or<\/strong><br \/>\n<strong>(1) Adsorption:<\/strong> When the gold-containing cyanide solution passes through the exchange resin column, an ion exchange reaction occurs, and gold is adsorbed on the resin.<\/p>\n<p><strong>(2) Desorption:<\/strong> Desorbing the gold on the resin into the solution with a desorbent. For weakly alkaline gold-loaded resin, it can be desorbed with sodium hydroxide solution with pH=13 under normal temperature and pressure; for strong alkaline gold-loaded resin, the sodium hypochlorite method, acid thiourea method, zinc cyanide complex method, and sulfur can be used. Desorption by the cyano complex method.<\/p>\n<p><strong>(3) Recovery of gold:<\/strong> Gold is recovered from a dehydration solution rich in gold by a zinc powder replacement method, an alkali precipitation method, or an electrolysis method.<\/p>\n<p><strong>The ion exchange resins currently used for adsorbing gold from cyanide liquid are:<\/strong> strongly basic anion exchange resin AM, AB-17, weakly basic ion exchange resin AH-18, 704, mixed basic ion exchange resin AM-2B, A-2, and so on. AM-2B is widely used in the production of the former Soviet Union. AM-2B is a macroporous bifunctional resin that combines selectivity, mechanical strength, and adsorption and desorption properties with other resins.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<div id=\"ultimate-heading-44796a5ef4c39bf2c\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-44796a5ef4c39bf2c uvc-22\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-44796a5ef4c39bf2c h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:normal;color:#dd9933;\">Zinc Wire Replacement<\/h3><\/div><\/div>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776231929250\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>La base <strong>principe de fonctionnement<\/strong> de la m\u00e9thode de remplacement du fil de zinc est l'action du zinc et de la solution de lixiviation cyanur\u00e9e contenant de l'or, et l'or est remplac\u00e9 par le zinc pour \u00eatre converti \u00e0 l'\u00e9tat de m\u00e9tal et pr\u00e9cipit\u00e9 :<\/p>\n<p><strong>2Au(CN)2-+Zn\u25502Au+Zn(CN)42-<\/strong><\/p>\n<p>La m\u00e9thode de remplacement du fil de zinc est une m\u00e9thode conventionnelle d'extraction de l'or \u00e0 partir d'une solution de cyanure contenant de l'or, et a \u00e9t\u00e9 appliqu\u00e9e industriellement d\u00e8s 1888. Cette m\u00e9thode consomme une grande quantit\u00e9 de fil de zinc et de NaCN, et la boue aurif\u00e8re obtenue a une teneur \u00e9lev\u00e9e en zinc et une grande surface au sol ; elle a \u00e9t\u00e9 fondamentalement remplac\u00e9e par une m\u00e9thode de remplacement de la poudre de zinc largement utilis\u00e9e.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<div id=\"ultimate-heading-97176a5ef4c39c001\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-97176a5ef4c39c001 uvc-1070\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-97176a5ef4c39c001 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:normal;color:#dd9933;\">Stirring Cyanidation<\/h3><\/div><\/div>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776232058625\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p><strong>The stirring cyanidation method is one of the processes for cyanide leaching.<\/strong> The slurry obtained by grinding and classifying the gold ore is concentrated to a suitable concentration, placed in a leaching tank, and the cyanide solution is added, aerated, and agitated. This method applies to materials with a particle size of less than 0.3 to 0.4 mm.<\/p>\n<p>The main equipment for the stirred cyanide leaching process is a <strong>cyanide leaching tank<\/strong>. According to the different mixing methods, <strong>cyanide leaching tanks are divided into three types:<\/strong><\/p>\n<p><strong>(1) The mechanically agitated leaching tank<\/strong> is a leaching tank commonly used in gold selection plants.<\/p>\n<p><strong>(2) The air-agitated leaching tank<\/strong> utilizes the pneumatic action of compressed air to agitate the slurry, and the most commonly used is the Bachuk leaching tank.<\/p>\n<p><strong>(3) The air-mechanical combined stirring leaching tank<\/strong> is a combination of the above two kinds of tanks, and is also an effective mechanical and air stirring device. The main advantage is that gold dissolves quickly.<\/p>\n<p>After the end of the cyanide leaching, the gold-containing solution is separated from the slurry by a washing method. <strong>There are three washing methods:<\/strong><\/p>\n<p><strong>The first is the decantation method:<\/strong> the batch method and the continuous method. The former is rarely used due to shortcomings such as long operating time and a large amount of solution used. The continuous decantation method is washed according to the principle of countercurrent, that is, the slurry is sequentially fed into the concentration tank from front to back, and the washing liquid is returned from the back to the front, so that the washing liquid used for each slurry concentration is overflowed by the next concentration. flow. This washing method can be carried out by connecting several single-layer concentrators or a multi-layer concentrator in series.<\/p>\n<p><strong>The second is the filtration method:<\/strong> the separation and washing operations are completed by a filter. This is usually done with a continuous vacuum filter.<\/p>\n<p><strong>The third is the fluidization method:<\/strong> the washing process is completed in the washing column.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<div id=\"ultimate-heading-78106a5ef4c39c0f0\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-78106a5ef4c39c0f0 uvc-1446\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-78106a5ef4c39c0f0 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:normal;color:#dd9933;\">Heap Leaching Cyanidation<\/h3><\/div><\/div>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776232130375\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>Les <strong>heap leaching cyanidation process<\/strong> is one of the processes of cyanide leaching and is mainly used to treat low-grade gold ore. In 1971, the world&#8217;s first industrial-scale gold heap leaching site was put into operation in Nevada, USA, and has now developed into a mature process.<\/p>\n<p>Le minerai \u00e0 faible teneur contenant de l'or est cass\u00e9 en morceaux de 3 \u00e0 10 mm, empil\u00e9 sur le tampon de fond anti-infiltration, et pulv\u00e9ris\u00e9 avec du liquide cyanur\u00e9 depuis le haut du minerai pour dissoudre l'or dans le minerai, contenant de l'or et du liquide pr\u00e9cieux provenant du tas de minerai. L'or percole et s'accumule dans le bassin de liquide pr\u00e9cieux.<\/p>\n<p>The gold-containing noble liquid obtained by heap leaching can be recovered by the metal zinc replacement method, an activated carbon adsorption method, etc., and the recovered lean liquid is returned to the heap leaching operation for recycling.<br \/>\nThe heap leaching cyanidation process has a low production cost and can be put into production very quickly. The heap leaching scale can be large or small, and the amount of ore per terrane can reach tens of thousands of tons. In the United States, each pile of tons of ore is a standard heap; the grade is less than 0.6 g\/ The ore asbestos is directly piled up without crushing, and the ore of 0.6-1.0 g\/ton is crushed to a certain particle size and then piled up. The higher-grade is pulverized and granulated.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<div id=\"ultimate-heading-49516a5ef4c39c1ba\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-49516a5ef4c39c1ba uvc-8657\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-49516a5ef4c39c1ba h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:normal;color:#dd9933;\">Diafiltration Cyanidation<\/h3><\/div><\/div>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776232205583\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>La m\u00e9thode de cyanuration par diafiltration est l'un des proc\u00e9d\u00e9s de lixiviation au cyanure. Il s'agit d'une m\u00e9thode de lixiviation de l'or dans un minerai aurif\u00e8re bas\u00e9e sur la perm\u00e9abilit\u00e9 d'une solution de cyanure \u00e0 travers une couche de minerai, et qui convient aux minerais de sable et aux mat\u00e9riaux poreux meubles.<\/p>\n<p><strong>The process of diafiltration cyanidation:<\/strong><\/p>\n<p><strong>(1) Loading ore and alkali:<\/strong> The fabric is required to be uniform, the particle size is consistent, and the looseness is consistent. There are two methods: dry and wet. The dry method is suitable for ore with a moisture content below 20% and can be loaded manually or mechanically. The wet method is to dilute the slurry with water, and then use a sand pump to lift or feed the slurry into the tank.<\/p>\n<p><strong>(2) Percolation leaching:<\/strong> After the filling is completed, the cyanide solution can be sent to the tank. There are two kinds of cyanide liquid flow in the tank: one is up and down. That is, the cyanide solution is injected from the top of the tank and passes through the ore layer from top to bottom under the action of gravity; one is to go in and out, and the good cyanide solution passes through the ore layer from bottom to top by pressure. After the leaching is completed, the cyanide tailings are washed with water.<\/p>\n<p><strong>(3) Tailings discharge:<\/strong> there are two kinds of dry and wet methods. The dry method discharges the cyanide tailings through the bottom working door; the wet method is to wash the cyanide tailings with high-pressure water, and let the tailings slurry flow along the pre-arranged tailings pipe (tank).<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<div id=\"ultimate-heading-91626a5ef4c39c297\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-91626a5ef4c39c297 uvc-9208\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-91626a5ef4c39c297 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:normal;color:#dd9933;\">Zinc Powder Replacement Method<\/h3><\/div><\/div>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776232272013\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p>The zinc powder replacement method is to mix the zinc powder with the gold-containing solution, where the gold is replaced by zinc, and then precipitated, and then the gold powder and the excess zinc powder enter the filter cake (ie, cyanide gold mud), and the liquid is separated from the gold. The basic principle is the same as the zinc wire replacement method. Since the surface area per unit weight of zinc powder is much larger than that of zinc wire, the zinc powder displacement method is much more efficient than the zinc wire replacement method.<\/p>\n<p>In production practice, the gold-containing solution is typically deoxygenated with a deoxygenation column before displacement of the precipitate.<\/p>\n<p>The zinc powder and the gold-containing deoxidation solution are mixed into the mixing tank, and then precipitated and filtered by the zinc powder displacement precipitator through the tube at the bottom of the tank. At this time, the gold mud is deposited on the filter cloth under the suction of the vacuum pump, and the gold removal solution is the filter cloth is discharged through the branch pipe and the manifold. The gold mud is discharged intermittently, and two to three replacement zinc powder precipitators are required for continuous displacement precipitation.<\/p>\n<p>La poudre de zinc est obtenue par la m\u00e9thode de sublimation pour refroidir rapidement la vapeur de zinc dans un condenseur \u00e0 grand volume. La taille des particules est inf\u00e9rieure \u00e0 0,01 mm, ce qui les rend facilement oxydables ; elles doivent donc \u00eatre scell\u00e9es herm\u00e9tiquement pendant le transport ou le stockage.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<div id=\"ultimate-heading-60306a5ef4c39c356\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-60306a5ef4c39c356 uvc-1437\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-60306a5ef4c39c356 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:normal;color:#dd9933;\">Carbon in Pulp<\/h3><\/div><\/div>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776232898960\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<p><a href=\"https:\/\/www.jxscmachine.com\/fr\/projet-de-minerai-epc\/cip\/\">Carbon-in-Pulp (CIP)<\/a> is a gold recovery process that uses&nbsp;<strong>activated carbon<\/strong>&nbsp;to extract gold from cyanide leach solutions. First implemented industrially in&nbsp;<strong>1973<\/strong>&nbsp;at the Homestake Mine (USA), it has become a&nbsp;<strong>globally adopted<\/strong>&nbsp;method, particularly effective for&nbsp;<strong>oxidized ores with high slime content<\/strong>.<\/p>\n<p>&nbsp;<\/p>\n<h4><strong>Key Advantages<\/strong><\/h4>\n<ul>\n<li>High gold recovery (95-98%)<\/li>\n<li>Improved efficiency over traditional methods<\/li>\n<li>Cost-effective for fine gold &amp; slime-rich ores<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h4><strong>5-Step CIP Process Breakdown<\/strong><\/h4>\n<p>&nbsp;<\/p>\n<h5><strong>1. Pre-Treatment: Removing Impurities<\/strong><\/h5>\n<p>Before gold adsorption, the cyanide&nbsp;<strong>slurry must be screened<\/strong>&nbsp;to eliminate:<\/p>\n<ul>\n<li><strong>Coarse sand &amp; debris<\/strong>&nbsp;(interferes with carbon adsorption).<\/li>\n<li><strong>Wood chips &amp; organic material<\/strong>&nbsp;(can clog sieves).<\/li>\n<\/ul>\n<p><strong>Activated carbon preparation:<\/strong><\/p>\n<ul>\n<li><strong>Pre-ground<\/strong>&nbsp;(removes sharp edges, reduces abrasion loss).<\/li>\n<li><strong>Screened<\/strong>&nbsp;(ensures optimal particle size for adsorption).<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h5><strong>2. Adsorption: Gold Recovery onto Activated Carbon<\/strong><\/h5>\n<p>L'or&nbsp;<strong>(Au(CN)\u2082\u207b)<\/strong>&nbsp;adsorbs onto&nbsp;<strong>activated carbon<\/strong>&nbsp;en&nbsp;<strong>CIP tanks (carbon-in-pulp contactors)<\/strong>.<\/p>\n<p><strong>Adsorption Equipment Options<\/strong><\/p>\n<table border=\"1\" width=\"80%\">\n<thead>\n<tr>\n<th style=\"text-align: center;\"><strong>Slurry Type<\/strong><\/th>\n<th style=\"text-align: center;\"><strong>Recommended Adsorption Tank<\/strong><\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: center;\">Fine-slime slurry<\/td>\n<td style=\"text-align: center;\"><strong>Dorr-Oliver (Dole) tanks<\/strong>&nbsp;(low-speed mechanical agitation)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: center;\">Coarser slurry<\/td>\n<td style=\"text-align: center;\"><strong>Bachuk (pachuca) tanks<\/strong>&nbsp;(air agitation)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<p><strong>D\u00e9roulement du processus<\/strong><\/p>\n<ul>\n<li><strong>Series adsorption<\/strong> (4-6 tanks in cascade).&nbsp;<\/li>\n<li>Carbon moves&nbsp;<strong>counter-current to the slurry<\/strong> for maximum gold recovery.<\/li>\n<li><strong>Final separation<\/strong> via screens\u2014gold-loaded carbon is retained, while barren slurry is discarded.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h5><strong>3. Desorption: Stripping Gold from Loaded Carbon<\/strong><\/h5>\n<p>Gold-loaded carbon undergoes&nbsp;<strong>gold stripping<\/strong>&nbsp;to recover gold.<\/p>\n<p><strong>Two Common Methods<\/strong><\/p>\n<table border=\"1\" width=\"80%\">\n<thead>\n<tr>\n<th style=\"text-align: center;\"><strong>Atmospheric Desorption<\/strong><\/th>\n<th style=\"text-align: center;\"><strong>Pressure Desorption (Zadra Process)<\/strong><\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: center;\"><strong>4% NaCN + 2% NaOH<\/strong>, 90\u00b0C, 12-24 hrs<\/td>\n<td style=\"text-align: center;\"><strong>Higher temp (130\u00b0C)<\/strong>, faster (6-12 hrs)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: center;\">Lower operating cost<\/td>\n<td style=\"text-align: center;\">More efficient but higher energy use<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<p><strong>Post-Desorption<\/strong><\/p>\n<ul>\n<li>Gold-rich <strong>eluate<\/strong> (desorption solution) is collected.<\/li>\n<li><strong>Stripped carbon<\/strong> is regenerated for reuse.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h5><strong>4. Gold Recovery: Electrowinning or Precipitation<\/strong><\/h5>\n<p>Gold in&nbsp;<strong>eluate<\/strong>&nbsp;is recovered via:<\/p>\n<ul>\n<li><strong>Electrowinning (most common):<\/strong>\n<ul>\n<li>Gold plates onto&nbsp;<strong>steel wool cathodes<\/strong>&nbsp;as metallic gold.<\/li>\n<li>Efficiency:&nbsp;<strong>&gt;99% recovery<\/strong>.<\/li>\n<\/ul>\n<\/li>\n<li><strong>Zinc Precipitation (alternative):<\/strong>\n<ul>\n<li>Zinc powder reduces gold to metal (similar to Merrill-Crowe).<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><strong>Final Step:<\/strong> <strong>Smelting<\/strong> (gold concentrate melted into dore bars).<\/p>\n<p>&nbsp;<\/p>\n<h5><strong>5. Carbon Regeneration &amp; Reuse<\/strong><\/h5>\n<p>Stripped carbon must be&nbsp;<strong>reactivated<\/strong>&nbsp;before reuse:<\/p>\n<ol>\n<li><strong>Acid washing<\/strong>: Removes inorganic foulants.<\/li>\n<li><strong>Thermal reactivation (650-800\u00b0C)<\/strong>: Restores adsorptive capacity.<\/li>\n<li><strong>D\u00e9pistage<\/strong>: Removes fines, ensures optimal size.<\/li>\n<\/ol>\n<p><strong>Carbon Selection Criteria<\/strong><\/p>\n<ul>\n<li><strong>Wear resistance<\/strong>&nbsp;(critical for long life).<\/li>\n<li><strong>Adsorption capacity<\/strong>&nbsp;(higher = better gold recovery).<\/li>\n<li><strong>Desorption efficiency<\/strong>&nbsp;(should release gold easily).<\/li>\n<\/ul>\n<p><strong>Common Carbon Types<\/strong><\/p>\n<table border=\"1\" width=\"80%\">\n<thead>\n<tr>\n<th style=\"text-align: center;\"><strong>Coconut Shell Carbon<\/strong><\/th>\n<th style=\"text-align: center;\"><strong>Apricot Kernel Carbon<\/strong><\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: center;\">Widely used globally<\/td>\n<td style=\"text-align: center;\">More common in China<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: center;\">High hardness, better wear resistance<\/td>\n<td style=\"text-align: center;\">Good adsorption but softer<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\t\t<\/div>\n\t<\/div>\n<h2 style=\"color: #1e73be;text-align: center\" class=\"vc_custom_heading vc_do_custom_heading vc_custom_1776233095055\" >Summary: Choosing the Right Gold Extraction Method<\/h2>\n\t<div class=\"wpb_text_column wpb_content_element vc_custom_1776233246906\" >\n\t\t<div class=\"wpb_wrapper\">\n\t\t\t<table border=\"1\" width=\"100%\">\n<thead>\n<tr>\n<th style=\"text-align: center;\"><strong>M\u00e9thode<\/strong><\/th>\n<th style=\"text-align: center;\"><strong>Best For<\/strong><\/th>\n<th style=\"text-align: center;\"><strong>Recovery (%)<\/strong><\/th>\n<th style=\"text-align: center;\"><strong>Key Limitation<\/strong><\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: center;\"><strong>S\u00e9paration par gravit\u00e9<\/strong><\/td>\n<td style=\"text-align: center;\">Coarse free gold<\/td>\n<td style=\"text-align: center;\">60-95%<\/td>\n<td style=\"text-align: center;\">Fails on ultrafine gold<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: center;\"><strong>Flottation<\/strong><\/td>\n<td style=\"text-align: center;\">Sulfide-bound gold<\/td>\n<td style=\"text-align: center;\">90-98%<\/td>\n<td style=\"text-align: center;\">Needs further processing<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: center;\"><strong>Fusion<\/strong><\/td>\n<td style=\"text-align: center;\">Coarse native gold<\/td>\n<td style=\"text-align: center;\">30-70%<\/td>\n<td style=\"text-align: center;\">Toxic, being banned<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: center;\"><strong>Cyanidation<\/strong><\/td>\n<td style=\"text-align: center;\">Fine liberated gold<\/td>\n<td style=\"text-align: center;\">90-98%<\/td>\n<td style=\"text-align: center;\">Environmental concerns<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<p><strong>Final Recommendations<\/strong><\/p>\n<ul>\n<li><strong>Placer\/Alluvial Gold<\/strong>:&nbsp;Jigs + Shaking Tables.<\/li>\n<li><strong>Sulfide Gold Ores<\/strong>:&nbsp;Flotation \u2192 Roasting\/Cyanidation.<\/li>\n<li><strong>Refractory Ores<\/strong>:&nbsp;HPO or Biooxidation before leaching.<\/li>\n<li><strong>Low-Grade Ores<\/strong>:&nbsp;Heap Leaching (cost-effective).<\/li>\n<\/ul>\n\n\t\t<\/div>\n\t<\/div>\n<\/div><\/div><\/div><\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"Gold extraction involves&nbsp;multiple stages, from&nbsp;crushing raw ore&nbsp;to&nbsp;final refining. The method used depends on&nbsp;ore type, gold particle size, and mineral associations. This guide covers the&nbsp;four primary gold extraction methods:&nbsp;gravity separation, flotation, amalgamation, and cyanidation, along with their respective processes and applications. Gravity Separation The gravity separation method is based on the difference in the relative density &hellip; <a href=\"https:\/\/www.jxscmachine.com\/fr\/new\/gold-extraction-process\/\" class=\"more-link\">Continuer la lecture de <span class=\"screen-reader-text\">Processus d'extraction de l'or<\/span><\/a>","protected":false},"author":1,"featured_media":8094,"parent":0,"menu_order":344,"comment_status":"open","ping_status":"open","template":"","format":"standard","meta":{"_acf_changed":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[],"tags":[],"class_list":["post-4527","new","type-new","status-publish","format-standard","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Gold Extraction Process Methods Summary - JXSC Machine<\/title>\n<meta name=\"description\" content=\"This guide covers the 4 primary gold extraction methods: gravity separation, flotation, amalgamation, and cyanidation.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.jxscmachine.com\/fr\/nouveau\/processus-dextraction-de-lor\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Gold Extraction Process Methods Summary - 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