This guide explains how to install, debug, and safely operate<\/strong> a filter press.<\/p>\n <\/p>\n Proper installation is the foundation for safe and efficient operation.<\/p>\n 1. Transport and Lifting<\/strong><\/p>\n Durante a carga e a descarga, \u00e9 necess\u00e1rio i\u00e7ar a estrutura nas extremidades de duas vigas (ilustrado em Figura 1<\/strong>). 2. Foundation Installation<\/strong><\/p>\n The filter press should be installed horizontally on a concrete foundation, and secondary grouting is requested.<\/p>\n Please Note:<\/strong><\/p>\n 3. Electrical Connection<\/strong><\/p>\n 4. Fill Hydraulic Oil<\/strong><\/p>\n Fill 76 # or 46 # hydraulic oil into the tank.<\/p>\n Requirements:<\/strong><\/p>\n 5. Install the Feed Pipeline<\/strong><\/p>\n The feeding pipe should include a backflow pipe, shut-off valve, and pressure meter. 6. Install Filter Cloths<\/strong><\/p>\n Filter cloths should be installed flatly.<\/p>\n 7. Connect the Feed Pump<\/strong><\/p>\n If using a pneumatic diaphragm pump or screw pump as feeding pumps:<\/p>\n (1)Pneumatic diaphragm pump:<\/strong> the air pressure should be more than 0.8 MPa, and there must be a relief valve. The pump can be directly connected with the slurry tank and the inlet of the filter press. And there should be a pressure meter (0-1.2 MPa) in order to observe the feeding pressure. 8. Final Inspection<\/strong><\/p>\n After installation, please check whether the filtering system and pipelines meet the requirements. After confirmation, the product can be used.<\/p>\n Nota:<\/strong> For Manual Jack Filter Press, no need to consider steps 1, 2, 3, and 1, 2, 4.<\/p>\n Commissioning should only be performed after installation has been completed.<\/p>\n <\/p>\n Follow these operating precautions to ensure safe and reliable filtration.<\/p>\n 1. Filter Plates: <\/strong>Always install the specified number of filter plates; Never operate the filter press with fewer plates than required.<\/p>\n 2. Hydraulic Pressure:<\/strong> Hydraulic cylinder pressure must never exceed the rated operating pressure; Excessive pressure may damage hydraulic components and filter plates.<\/p>\n 3. Valve Operation:<\/strong> Valves for filtered liquid, washing liquid, and compressed air must operate according to the procedures and must not turn on at the same time.<\/p>\n 4. Slurry Temperature:<\/strong> The slurry temperature must be controlled under 80\u2103; if it’s beyond 80\u2103, please inform us in advance.<\/p>\n 5. Moving Filter Plates:<\/strong> Ao deslocar as placas, a for\u00e7a deve ser uniforme e adequada para evitar danos nas placas e nos punhos.<\/p>\n 6. Cleaning After Filtration:<\/strong> After filtration, plates and cloths must be washed clean. There should be no residues on the surface; otherwise, it might cause deformation.<\/p>\n 7. Filter Cloth Maintenance:<\/strong> The filter cloth must meet the requirements of the slurry; otherwise, the filtrate will not be clear, or the filtering speed will be too slow to get the best filtering effect. After a period of working, the filter cloth will be hard, and its performance might decrease, so it’s necessary to conduct a routine inspection. If clothes become hard, please neutralize, immerse, and wash it using the corresponding weak acid or alkali.<\/p>\n 8. Hydraulic System Maintenance:<\/strong> Hydraulic parts, such as the oil tank, cylinder, oil pump, relief valve, etc., should perform some no-load running regularly. Normally, for the first use, the oil should be changed in one month. Then every 6 months, the oil should be changed one time. The filtering precision should be 20 um.<\/p>\n 9. Lubrication:<\/strong> Keep the machine clean and properly lubricated; Apply grease to threaded components and use lubricating oil on the plate shifting and drive mechanisms; Avoid stepping on or striking inlet and outlet pipelines, as this may cause leakage at pipe joints.<\/p>\n <\/p>\n <\/p>\n <\/p>\n Procedimentos de funcionamento<\/strong><\/p>\n Although filter presses vary in design and capacity, their installation, commissioning, and operating procedures are largely the same. Correct installation, regular maintenance, and safe operating practices not only improve filtration efficiency but also extend equipment life and reduce downtime.<\/p>\n If you would like to learn more about routine maintenance and troubleshooting, please refer to our Filter Press Maintenance Guide<\/strong><\/a>.<\/p>","protected":false},"excerpt":{"rendered":"Como instalar um filtro prensa?<\/h2>\n
![\"diagrama](\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2022\/07\/loading-unloading-diagram-of-filter-press.jpg\")
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\nNota:<\/strong> Ensure all high-pressure and low-pressure hydraulic pipelines are connected correctly.<\/p>\n
\n(2)Screw pumps or other sludge pumps:<\/strong> return valve and backflow pipe are also necessary, and there should also be a pressure meter (0-1.2 MPa).<\/p>\n![\"Filtro-prensa\"](\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2018\/06\/Filter-Press.jpg\")
<\/a><\/h2>\nComo depurar o filtro prensa?<\/h2>\n
Prepara\u00e7\u00e3o da depura\u00e7\u00e3o<\/h3>\n
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Procedimentos seguros para depura\u00e7\u00e3o<\/h3>\n
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Seguran\u00e7a durante a utiliza\u00e7\u00e3o<\/h2>\n
Precau\u00e7\u00f5es de seguran\u00e7a<\/h2>\n
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\nOperators must know the basic operation processes and daily maintenance of the filter press to avoid harm caused to workers and our product.<\/li>\n
\n<\/strong>When a malfunction occurs, please turn off the power.<\/li>\n
\n<\/strong>The electricity of the hydraulic system and electrical control system has high voltage; please do not disassemble them without authorization.<\/li>\n
\n<\/strong>N\u00e3o \u00e9 permitido ajustar as configura\u00e7\u00f5es de f\u00e1brica sem autoriza\u00e7\u00e3o. \u00c9 prejudicial para o filtro prensa.<\/li>\n
\n<\/strong>Para evitar ferimentos, n\u00e3o tocar nas pe\u00e7as rotativas durante o trabalho.<\/li>\n
\n<\/strong>Em algumas situa\u00e7\u00f5es especiais, os operadores devem usar dispositivos de prote\u00e7\u00e3o.<\/li>\n<\/ol>\nO Pipeline do Filtro Prensa<\/h2>\n
![\"Tubagem](\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2022\/07\/Filter-Press-Pipeline.jpg\")
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Conclus\u00e3o<\/h2>\n