{"id":23152,"date":"2024-12-19T15:04:29","date_gmt":"2024-12-19T07:04:29","guid":{"rendered":"https:\/\/www.jxscmachine.com\/?post_type=new&#038;p=23152"},"modified":"2026-09-11T09:54:14","modified_gmt":"2026-09-11T01:54:14","slug":"muito-conhecido-classificador-espiral-equipamento-de-classificacao","status":"publish","type":"new","link":"https:\/\/www.jxscmachine.com\/pt\/new\/much-know-spiral-classifier-classifying-equipment\/","title":{"rendered":"O que voc\u00ea sabe sobre o classificador espiral para equipamentos de classifica\u00e7\u00e3o?"},"content":{"rendered":"<p>In mineral processing,&nbsp;<a href=\"https:\/\/www.jxscmachine.com\/pt\/categoria\/classificacao\/\">equipamento de classifica\u00e7\u00e3o<\/a>&nbsp;plays a critical role in grinding and beneficiation circuits. Ore must be ground to an appropriate fineness so that useful minerals and gangue are fully liberated, but excessive grinding should be avoided because it can generate excessive slimes and negatively affect subsequent separation. Therefore, the grinding circuit needs effective classification equipment to separate qualified and unqualified particles.<\/p>\n<p>The coarse or insufficiently ground particles are returned to the mill for further grinding, while qualified fine particles are discharged promptly to the next beneficiation stage. This prevents unnecessary overgrinding, improves grinding efficiency, and reduces energy consumption.<\/p>\n<p>Among the various types of classification equipment,&nbsp;<strong>spiral classifiers and hydrocyclones<\/strong>&nbsp;are the two major choices used in modern mineral processing plants. Although hydrocyclones have become increasingly popular because of their compact design and high classification efficiency, spiral classifiers still offer important advantages in specific grinding and classification circuits.<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2023\/07\/Spiral-Classifier-AND-Hydrocyclone.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-21029\" src=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2023\/07\/Spiral-Classifier-AND-Hydrocyclone.jpg\" alt=\"Classificador em espiral E hidrociclone\" width=\"600\" height=\"600\" srcset=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2023\/07\/Spiral-Classifier-AND-Hydrocyclone.jpg 800w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2023\/07\/Spiral-Classifier-AND-Hydrocyclone-768x768.jpg 768w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2023\/07\/Spiral-Classifier-AND-Hydrocyclone-75x75.jpg 75w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2023\/07\/Spiral-Classifier-AND-Hydrocyclone-150x150.jpg 150w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n<h2>What Is Classification Equipment?<\/h2>\n<p>Classification equipment separates mineral particles according to differences in their settling velocity, particle size, density, and behavior in water. It is commonly installed after grinding equipment, such as a ball mill, to control the particle size entering the subsequent beneficiation process.<\/p>\n<p>The classifying equipment with more applications in mineral processing plants mainly includes <strong>mechanical classifiers and hydrocyclone<\/strong>. Among them, the mechanical classifier contains a <strong>spiral classifier, a rake classifier, a floating tank classifier, and other types.<\/strong> With the continuous improvement of grading requirements, the rake classifier, due to its complex structure and poor grading effect, is gradually being replaced by the spiral classifier. The floating tank classifier, due to its large footprint and low grading efficiency, is gradually being replaced by the <a href=\"https:\/\/www.jxscmachine.com\/pt\/classificacao\/hidrociclone\/\">hidrociclone<\/a>. Therefore, <strong>the spiral classifier and hydrocyclone are the main choices for classification operations in today&#8217;s mineral processing plants.<\/strong> Although the rapid development of the cyclone once made the spiral classifier lose its importance, with the changing needs of the beneficiation plant, it has been found that the spiral classifier also has its superiority.<\/p>\n<p>&nbsp;<\/p>\n<div class=\"mceTemp\">\n<table style=\"border-collapse: collapse; width: 100%;\" border=\"0\">\n<tbody>\n<tr>\n<td style=\"width: 50%;\">\n<p><figure id=\"attachment_4603\" aria-describedby=\"caption-attachment-4603\" style=\"width: 394px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2018\/02\/hydraulic-classifier.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-4603\" src=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2018\/02\/hydraulic-classifier-300x229.jpg\" alt=\"classificador hidr\u00e1ulico\" width=\"394\" height=\"300\" srcset=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2018\/02\/hydraulic-classifier-300x229.jpg 300w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2018\/02\/hydraulic-classifier-768x586.jpg 768w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2018\/02\/hydraulic-classifier.jpg 787w\" sizes=\"auto, (max-width: 394px) 100vw, 394px\" \/><\/a><figcaption id=\"caption-attachment-4603\" class=\"wp-caption-text\">classificador hidr\u00e1ulico<\/figcaption><\/figure><\/td>\n<td style=\"width: 50%;\">\n<p><figure id=\"attachment_1200\" aria-describedby=\"caption-attachment-1200\" style=\"width: 400px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2018\/02\/Hydraulic-classification-tank-11.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-1200\" src=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2018\/02\/Hydraulic-classification-tank-11-300x225.jpg\" alt=\"Reservat\u00f3rio de classifica\u00e7\u00e3o hidr\u00e1ulica (11)\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2018\/02\/Hydraulic-classification-tank-11-300x225.jpg 300w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2018\/02\/Hydraulic-classification-tank-11-768x576.jpg 768w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2018\/02\/Hydraulic-classification-tank-11.jpg 960w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><figcaption id=\"caption-attachment-1200\" class=\"wp-caption-text\">Dep\u00f3sito de classifica\u00e7\u00e3o hidr\u00e1ulica<\/figcaption><\/figure><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h3>&nbsp;<\/h3>\n<h2>Classificador em espiral<\/h2>\n<p>O <a href=\"https:\/\/www.jxscmachine.com\/pt\/classificacao\/classificador-em-espiral\/\">classificador em espiral<\/a> is primarily used in mineral processing to separate materials based on particle size by utilizing a rotating spiral screw within an inclined trough, where larger particles settle to the bottom and are carried upwards by the spiral, while finer particles overflow with the water at the lower end; essentially, it classifies materials based on their settling velocity in a water slurry, with coarser particles being separated from finer ones.<\/p>\n<p>&nbsp;<\/p>\n<h3>Vantagens do classificador espiral<\/h3>\n<ul>\n<li>A areia devolvida \u00e9 automaticamente elevada a uma certa altura e depois diretamente devolvida \u00e0 extremidade de alimenta\u00e7\u00e3o do <a href=\"https:\/\/www.jxscmachine.com\/pt\/triturador-de-pedra\/moinho-de-bolas\/\">moinho de bolas<\/a>eliminando a necessidade de um alimentador combinado e economizando muito o investimento em equipamentos e constru\u00e7\u00e3o civil;<\/li>\n<li>A continuidade e estabilidade do retorno de areia e a alta concentra\u00e7\u00e3o de retorno de areia s\u00e3o conducentes ao aumento da concentra\u00e7\u00e3o de min\u00e9rio de moagem, melhorando assim a efici\u00eancia de moagem;<\/li>\n<li>O tamanho de classifica\u00e7\u00e3o pode ser controlado de acordo com as diferentes quantidades de alimenta\u00e7\u00e3o e concentra\u00e7\u00f5es de transbordo;<\/li>\n<li>Estrutura simples, opera\u00e7\u00e3o e gest\u00e3o convenientes, opera\u00e7\u00e3o fi\u00e1vel e baixo custo de manuten\u00e7\u00e3o.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3>Tipos de classificadores espirais<\/h3>\n<h4>(1) According to the overflow weir height<\/h4>\n<p>According to the overflow weir height, that is, the position of the spiral in the flume is different from the height of the slurry surface, the spiral classifier can be divided into three types:<strong><b>&nbsp;tipo de a\u00e7ude alto, tipo de a\u00e7ude baixo e tipo de afundamento.<\/b><\/strong>&nbsp;<\/p>\n<ul>\n<li><strong><b>Classificador espiral de alta resist\u00eancia<br \/>\n<\/b><\/strong>The overflow weir of a high-weir spiral classifier is generally positioned above the lower bearing center of the spiral shaft and below the upper edge of the spiral at the overflow end. Compared with a low-weir design, the high-weir classifier provides a larger settling area. The overflow weir height can also be adjusted within a certain range, allowing the effective settling area to be modified according to classification requirements. High-weir spiral classifiers are generally suitable for relatively coarse classification. They are often used in the <strong>first stage of grinding<\/strong>, particularly when the required separation size is relatively coarse.<\/li>\n<li><strong><b>L<\/b><\/strong><strong><b>classificador espiral ow weir<br \/>\n<\/b><\/strong>The overflow weir of a low-weir spiral classifier is generally lower than the center of the overflow-end bearing. Consequently, its effective settling area is relatively small, and its overflow capacity is limited. The strong agitation generated by the spiral can also disturb the slurry surface. Therefore, low-weir spiral classifiers are generally not the preferred option for fine grinding classification. They are more commonly used for <strong>coarse ore washing, desliming, or dewatering applications involving relatively low mud content<\/strong>, depending on the specific process requirements.<\/li>\n<li><strong><b>S<\/b><\/strong><strong><b>classificador espiral submerso<br \/>\n<\/b><\/strong>In a submerged spiral classifier, several turns of the spiral blades at the overflow end are completely submerged below the slurry surface. This creates a relatively large and deep settling area. Because the classification zone is deeper and the slurry surface is relatively stable, submerged spiral classifiers are suitable for finer classification.<\/li>\n<\/ul>\n<p>Due to the difference in structure between the high weir type and submerged spiral classifier, the two play different roles in grading operations. The high weir spiral classifier is more suitable for separating coarse grains with a particle size larger than 0.15mm, often used in the first stage of milling; while the submerged spiral classifier is more suitable for separating overflow products with a particle size smaller than 0.15mm due to its smooth grading surface, high overflow yield, and fine particle size, often used in the second stage of milling to form a joint unit with the mill.<\/p>\n<p>&nbsp;<\/p>\n<figure id=\"attachment_23153\" aria-describedby=\"caption-attachment-23153\" style=\"width: 744px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2024\/12\/spiral-classifier.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-23153\" src=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2024\/12\/spiral-classifier.jpg\" alt=\"classificador em espiral\" width=\"744\" height=\"487\" srcset=\"https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2024\/12\/spiral-classifier.jpg 744w, https:\/\/www.jxscmachine.com\/wp-content\/uploads\/2024\/12\/spiral-classifier-18x12.jpg 18w\" sizes=\"auto, (max-width: 744px) 100vw, 744px\" \/><\/a><figcaption id=\"caption-attachment-23153\" class=\"wp-caption-text\">classificador em espiral<\/figcaption><\/figure>\n<h5>&nbsp;<\/h5>\n<h4>(2) According to the number of spiral shafts<\/h4>\n<p>De acordo com o n\u00famero de eixos espirais, o classificador espiral pode ser dividido em <strong>espiral simples e espiral dupla<\/strong>. The grading performance of the two is the same, but the double spiral classifier in the sand processing capacity, overflow processing capacity, and the same specification spiral diameter are significantly larger than the single spiral classifier. The price of the double spiral classifier is much higher than that of the single spiral classifier. So it is more suitable for large-scale milling machines with the use.<\/p>\n<p>Mineral processing experts suggest that the single spiral classifier should be used as much as possible under the determined processing capacity. According to statistics, the spiral working load of the double spiral classifier is 0.6-0.75 times that of the single spiral classifier, and the efficiency is relatively low. Therefore, when choosing the spiral classifier, it is necessary to determine its appropriate spiral speed and number according to the processing capacity.<\/p>\n<p>&nbsp;<\/p>\n<h2>Conclus\u00e3o<\/h2>\n<p><strong>Spiral classifiers remain an important type of classification equipment in mineral processing plants.<\/strong>&nbsp;Although hydrocyclones have become increasingly common because of their compact footprint and strong fine-classification capability, spiral classifiers continue to offer advantages in grinding circuits that require stable coarse-particle return, simple operation, and reliable mechanical classification.<\/p>\n<p>High-weir, low-weir, and submerged spiral classifiers have different structural characteristics and applications. Likewise, single-spiral and double-spiral models differ mainly in processing capacity and equipment investment.<\/p>\n<p>Therefore, there is no universally optimal classification equipment for every <a href=\"https:\/\/www.jxscmachine.com\/pt\/solucao\/\">f\u00e1brica de processamento de minerais<\/a>. The best choice depends on&nbsp;<strong>ore properties, target particle size, processing capacity, grinding circuit configuration, slurry conditions, plant layout, and economic considerations<\/strong>.<\/p>\n<p>For mineral processing plants, the key is to understand the working principle and application characteristics of each classification equipment type and then select the most appropriate solution according to actual production requirements. Proper classification can reduce unnecessary overgrinding, improve grinding efficiency, stabilize the beneficiation feed, and ultimately contribute to better overall plant performance.<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>In mineral processing,&nbsp;classification equipment&nbsp;plays a critical role in grinding and beneficiation circuits. Ore must be ground to an appropriate fineness so that useful minerals and gangue are fully liberated, but excessive grinding should be avoided because it can generate excessive slimes and negatively affect subsequent separation. Therefore, the grinding circuit needs effective classification equipment to &hellip; <a href=\"https:\/\/www.jxscmachine.com\/pt\/new\/much-know-spiral-classifier-classifying-equipment\/\" class=\"more-link\">Continue reading <span class=\"screen-reader-text\">O que voc\u00ea sabe sobre o classificador espiral para equipamentos de classifica\u00e7\u00e3o?<\/span><\/a><\/p>","protected":false},"author":1,"featured_media":23153,"parent":0,"menu_order":87,"comment_status":"closed","ping_status":"open","template":"","format":"standard","meta":{"_acf_changed":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[],"tags":[],"class_list":["post-23152","new","type-new","status-publish","format-standard","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>How Much Do You Know About Spiral Classifier? - JXSC Machine<\/title>\n<meta name=\"description\" content=\"Learn about spiral classifiers, including their types, advantages, and applications for mineral processing and grinding circuits.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.jxscmachine.com\/pt\/novo\/muito-conhecido-classificador-espiral-equipamento-de-classificacao\/\" \/>\n<meta property=\"og:locale\" content=\"pt_PT\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"How Much Do You Know About Spiral Classifier? 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