{"id":22739,"date":"2024-09-09T14:32:12","date_gmt":"2024-09-09T06:32:12","guid":{"rendered":"https:\/\/www.jxscmachine.com\/?post_type=solutions&p=22739"},"modified":"2024-09-28T15:45:10","modified_gmt":"2024-09-28T07:45:10","slug":"processamento-de-calcario-6","status":"publish","type":"solutions","link":"https:\/\/www.jxscmachine.com\/pt\/solutions\/copper-recovery-system-electrolysis-brown-chemical-waste-liquid\/","title":{"rendered":"Sistema de recupera\u00e7\u00e3o de cobre para eletr\u00f3lise de res\u00edduos qu\u00edmicos l\u00edquidos castanhos"},"content":{"rendered":"
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O sistema de recupera\u00e7\u00e3o de cobre para eletr\u00f3lise de l\u00edquido residual qu\u00edmico castanho<\/b><\/strong> \u00e9 um equipamento industrial e um sistema de processo especialmente concebido para a extra\u00e7\u00e3o e recupera\u00e7\u00e3o de cobre met\u00e1lico a partir do l\u00edquido residual de escurecimento gerado durante o fabrico de placas de circuitos impressos (PCB). O sistema utiliza a eletr\u00f3lise para recuperar recursos e reduzir a polui\u00e7\u00e3o ambiental, reduzindo os i\u00f5es de cobre no l\u00edquido residual a cobre met\u00e1lico de elevada pureza.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n

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Sistema de recupera\u00e7\u00e3o de cobre para eletr\u00f3lise de res\u00edduos qu\u00edmicos l\u00edquidos castanhos<\/h2><\/div><\/div>\n\t
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Durante o processo de fabrico de placas de circuitos impressos (PCB), a superf\u00edcie da camada de folha de cobre tem de ser escurecida para melhorar a ades\u00e3o dos laminados subsequentes. O processo de escurecimento utiliza normalmente produtos qu\u00edmicos que cont\u00eam cobre, como o cloreto de cobre ou o \u00e1cido percl\u00f3rico, o que gera uma grande quantidade de fluxos de res\u00edduos que cont\u00eam cobre durante o processo. Estes fluxos de res\u00edduos cont\u00eam i\u00f5es de cobre e outros qu\u00edmicos que podem ser prejudiciais para o ambiente se n\u00e3o forem tratados. Como resultado, o sistema de recupera\u00e7\u00e3o de cobre para eletr\u00f3lise de l\u00edquido residual qu\u00edmico castanho<\/b><\/strong> foi desenvolvido, cuja principal fun\u00e7\u00e3o \u00e9 extrair cobre<\/a> da solu\u00e7\u00e3o de res\u00edduos para reduzir a polui\u00e7\u00e3o e recuperar valiosos recursos de cobre.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n

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Para o l\u00edquido residual qu\u00edmico castanho, o m\u00e9todo de tratamento tradicional consiste em adicionar agentes qu\u00edmicos para precipita\u00e7\u00e3o, o que tem custos de opera\u00e7\u00e3o elevados e baixo valor acrescentado. No entanto, o m\u00e9todo geral de eletr\u00f3lise para o l\u00edquido residual qu\u00edmico castanho, porque o l\u00edquido residual qu\u00edmico castanho cont\u00e9m um grande n\u00famero de inibidores de corros\u00e3o, f\u00e1ceis de formar uma pel\u00edcula, a eletr\u00f3lise \u00e9 f\u00e1cil de formar uma pel\u00edcula na superf\u00edcie do c\u00e1todo, aumenta a resist\u00eancia, aumenta o consumo de energia e impede a deposi\u00e7\u00e3o de cobre na superf\u00edcie do c\u00e1todo. Al\u00e9m disso, existe um grande n\u00famero de i\u00f5es de cobre sob a forma de complexa\u00e7\u00e3o na solu\u00e7\u00e3o residual de acastanhamento, o que torna imposs\u00edvel a sua eletr\u00f3lise direta.<\/p>\n

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Devido \u00e0s carater\u00edsticas electrol\u00edticas dif\u00edceis do l\u00edquido qu\u00edmico castanho, a nossa empresa tem um novo tipo de recupera\u00e7\u00e3o de cobre<\/a> e sistema de tratamento para o l\u00edquido residual qu\u00edmico castanho, que pode extrair o cobre diretamente por eletr\u00f3lise ap\u00f3s o pr\u00e9-processamento atrav\u00e9s do pr\u00e9-tratamento do l\u00edquido residual qu\u00edmico castanho.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<\/div><\/div><\/div>

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\"Sistema<\/div>\n\t\t<\/figure>\n\t<\/div>\n<\/div><\/div><\/div><\/div>\n\t
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Caracter\u00edsticas t\u00e9cnicas<\/b><\/strong><\/p>\n

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  1. A pureza do cobre cat\u00f3dico obtido por eletr\u00f3lise \u00e9 superior a 96%.<\/li>\n
  2. A torre de gases de escape \u00e9 regulada para adicionar automaticamente um dispositivo de controlo, calibra\u00e7\u00e3o e manuten\u00e7\u00e3o da sonda de indu\u00e7\u00e3o a intervalos regulares, para evitar emiss\u00f5es de gases de escape.<\/li>\n
  3. Os recipientes de armazenamento est\u00e3o equipados com alarmes duplos de indu\u00e7\u00e3o de alto n\u00edvel para evitar fugas de solu\u00e7\u00e3o.<\/li>\n
  4. O valor COD da solu\u00e7\u00e3o de reserva pode ser reduzido em mais de 90%.<\/li>\n
  5. O equipamento cobre uma pequena \u00e1rea e o custo de entrada \u00e9 baixo.<\/li>\n<\/ol>\n

     <\/p>\n

    Quadro de an\u00e1lise para a elimina\u00e7\u00e3o de res\u00edduos qu\u00edmicos l\u00edquidos castanhos<\/strong><\/p>\n\n\n\n\n\n\n
    Nome<\/strong><\/td>\nCQO (mg\/L)<\/strong><\/td>\nH2<\/sub>O2<\/sub>(mg\/L)<\/strong><\/td>\nCu2+(mg\/L)<\/strong><\/td>\n<\/tr>\n
    L\u00edquido residual L\u00edquido original<\/td>\n16850<\/td>\n18.8<\/td>\n25.5<\/td>\n<\/tr>\n
    L\u00edquido residual ap\u00f3s digest\u00e3o<\/td>\n22050<\/td>\n1.2<\/td>\n24.8<\/td>\n<\/tr>\n
    L\u00edquido residual ap\u00f3s eletr\u00f3lise<\/td>\n830<\/td>\n0.0<\/td>\n2.2<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\t\t<\/div>\n\t<\/div>\n
    <\/div>

    Processo do sistema de recupera\u00e7\u00e3o de cobre eletrol\u00edtico l\u00edquido de res\u00edduos de Brown-out<\/h2><\/div><\/div>\n\t
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    O processo do sistema de recupera\u00e7\u00e3o de cobre eletrol\u00edtico de res\u00edduos l\u00edquidos de brownout pode ser dividido nas seguintes etapas principais:<\/p>\n\n\t\t<\/div>\n\t<\/div>\n

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    <\/b>1. Recolha de l\u00edquidos residuais<\/h3>\n

    Fonte:<\/b><\/strong> Durante o fabrico de placas de circuitos impressos (PCB), o processo de escurecimento gera res\u00edduos l\u00edquidos que cont\u00eam i\u00f5es de cobre. Estes fluxos de res\u00edduos s\u00e3o reunidos num sistema de tratamento atrav\u00e9s de tubagens ou dispositivos de recolha.<\/p>\n

    Carater\u00edsticas: <\/b><\/strong>Os res\u00edduos l\u00edquidos cont\u00eam normalmente concentra\u00e7\u00f5es elevadas de i\u00f5es de cobre, produtos qu\u00edmicos \u00e1cidos ou alcalinos e outras subst\u00e2ncias org\u00e2nicas.<\/p>\n

     <\/p>\n

    2. Pr\u00e9-tratamento dos res\u00edduos l\u00edquidos<\/h3>\n

    Ajuste do pH: <\/b><\/strong>Para garantir o bom funcionamento do processo de eletr\u00f3lise, \u00e9 necess\u00e1rio ajustar primeiro o pH do l\u00edquido residual. O pH da solu\u00e7\u00e3o de res\u00edduos \u00e9 ajustado para um intervalo adequado (normalmente ligeiramente \u00e1cido ou neutro) atrav\u00e9s da adi\u00e7\u00e3o de \u00e1cido ou alcalino.<\/p>\n

    Elimina\u00e7\u00e3o de impurezas: <\/b><\/strong>A filtragem ou o tratamento qu\u00edmico remove s\u00f3lidos em suspens\u00e3o, gomas ou outras impurezas insol\u00faveis da solu\u00e7\u00e3o de res\u00edduos para evitar que interfiram no processo de eletr\u00f3lise.<\/p>\n

     <\/p>\n

    3. Rea\u00e7\u00e3o do eletrolisador<\/h3>\n

    Esta \u00e9 a etapa principal do sistema, em que os i\u00f5es de cobre presentes no fluxo de res\u00edduos s\u00e3o convertidos em cobre met\u00e1lico por eletr\u00f3lise. O eletrolisador \u00e9 normalmente constitu\u00eddo pelas seguintes partes<\/p>\n

    \u00c2nodo:<\/b><\/strong> No \u00e2nodo do eletrolisador (normalmente um el\u00e9trodo inerte, como a grafite ou o tit\u00e2nio), os i\u00f5es de cobre permanecem dissolvidos, mantendo a concentra\u00e7\u00e3o de i\u00f5es de cobre no eletr\u00f3lito.<\/p>\n

    C\u00e1todo:<\/b><\/strong> No c\u00e1todo (geralmente feito de a\u00e7o inoxid\u00e1vel ou outro metal condutor), os i\u00f5es de cobre s\u00e3o depositados na placa cat\u00f3dica para formar cobre met\u00e1lico atrav\u00e9s de uma rea\u00e7\u00e3o de redu\u00e7\u00e3o de electr\u00f5es (Cu\u00b2\u207a + 2e- \u2192 Cu).<\/p>\n

    Circula\u00e7\u00e3o de electr\u00f3litos: <\/b><\/strong>O eletr\u00f3lito circula no eletrolisador para assegurar que os i\u00f5es de cobre s\u00e3o continuamente transferidos do fluxo de res\u00edduos para o c\u00e1todo.<\/p>\n

     <\/p>\n

    4. Deposi\u00e7\u00e3o e recupera\u00e7\u00e3o de cobre<\/h3>\n

    Deposi\u00e7\u00e3o de cobre: <\/b><\/strong>Ap\u00f3s um certo tempo de eletr\u00f3lise, ser\u00e1 depositada na placa cat\u00f3dica uma camada de cobre met\u00e1lico de elevada pureza. Durante o processo de eletr\u00f3lise, a densidade da corrente e o tempo s\u00e3o controlados para garantir uma deposi\u00e7\u00e3o uniforme do cobre e para evitar a mistura de impurezas excessivas na camada de cobre.<\/p>\n

    Cole\u00e7\u00e3o de cobre:<\/b><\/strong> As placas cat\u00f3dicas s\u00e3o periodicamente removidas do eletrolisador e o cobre depositado \u00e9 retirado e recolhido mec\u00e2nica ou manualmente. O cobre recolhido \u00e9 geralmente de elevada pureza e pode ser utilizado diretamente para fundi\u00e7\u00e3o ou como mat\u00e9ria-prima para a ind\u00fastria.<\/p>\n

     <\/p>\n

    5. Tratamento e reciclagem de l\u00edquidos residuais<\/h3>\n

    Reutiliza\u00e7\u00e3o de l\u00edquidos residuais: <\/b><\/strong>Ap\u00f3s a reciclagem electrol\u00edtica do cobre, a concentra\u00e7\u00e3o de i\u00f5es de cobre no l\u00edquido residual \u00e9 muito reduzida. Nesta altura, o fluxo de res\u00edduos pode ser tratado posteriormente, incluindo a purifica\u00e7\u00e3o ou o condicionamento qu\u00edmico, de modo a ser reutilizado no processo de reciclagem, formando um ciclo fechado de reciclagem.<\/p>\n

    Tratamento da descarga da solu\u00e7\u00e3o final de res\u00edduos:<\/b><\/strong> Se a solu\u00e7\u00e3o residual n\u00e3o for adequada para utiliza\u00e7\u00e3o posterior, \u00e9 sujeita a um tratamento adequado das \u00e1guas residuais para garantir que o teor de metais pesados e a concentra\u00e7\u00e3o de produtos qu\u00edmicos nela contidos cumprem as normas ambientais, sendo depois descarregada.<\/p>\n

     <\/p>\n

    6. Monitoriza\u00e7\u00e3o e manuten\u00e7\u00e3o do sistema<\/h3>\n

    Manuten\u00e7\u00e3o do eletrolisador: <\/b><\/strong>Limpe regularmente o eletrolisador e verifique o estado do el\u00e9trodo para garantir que o processo de eletr\u00f3lise \u00e9 est\u00e1vel.<\/p>\n

    Sistema de controlo em linha: <\/b><\/strong>Monitoriza\u00e7\u00e3o da concentra\u00e7\u00e3o de i\u00f5es de cobre no eletr\u00f3lito, corrente, tens\u00e3o e outros par\u00e2metros no eletrolisador atrav\u00e9s de sensores, ajustando as condi\u00e7\u00f5es de eletr\u00f3lise em tempo real para otimizar a efici\u00eancia da recupera\u00e7\u00e3o do cobre.<\/p>\n\n\t\t<\/div>\n\t<\/div>\n<\/div><\/div><\/div><\/div>\n\t

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    \n\t\t\t\"Processo<\/a>\n\t\t<\/figure>\n\t<\/div>\n\n\t
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    Atrav\u00e9s desta s\u00e9rie de processos, o sistema de recupera\u00e7\u00e3o de cobre eletrol\u00edtico de res\u00edduos l\u00edquidos Brownout permite a recupera\u00e7\u00e3o de i\u00f5es de cobre do l\u00edquido residual para cobre met\u00e1lico de elevada pureza, reduzindo simultaneamente a polui\u00e7\u00e3o do l\u00edquido residual. Atrav\u00e9s do pr\u00e9-tratamento, da otimiza\u00e7\u00e3o das condi\u00e7\u00f5es de eletr\u00f3lise e da reciclagem do l\u00edquido residual, o sistema pode ser operado de forma eficiente e amiga do ambiente para PCB e outras aplica\u00e7\u00f5es de fabrico eletr\u00f3nico.<\/p>\n

     <\/p>\n

    Solu\u00e7\u00e3o relacionada<\/strong><\/p>\n\n\t\t<\/div>\n\t<\/div>\n

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    Sistema de extra\u00e7\u00e3o de cobre para reciclagem de fluido de gravura \u00e1cida<\/a><\/p>\n

    Sistema de extra\u00e7\u00e3o de cobre para reciclagem de fluido de gravura alcalino<\/a><\/p>\n

    Sistema de recupera\u00e7\u00e3o de cobre de res\u00edduos l\u00edquidos de microcorros\u00e3o<\/a><\/p>\n

    Sistema cicl\u00f3nico de recupera\u00e7\u00e3o electrol\u00edtica de cobre<\/a><\/p>\n\n\t\t<\/div>\n\t<\/div>\n<\/div><\/div><\/div>

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    Sistema de tratamento de \u00e1gua para reciclagem de p\u00f3 de cobre<\/a><\/p>\n

    Sistema de tratamento eletrol\u00edtico de \u00e1gua com amon\u00edaco e nitrog\u00e9nio<\/a><\/p>\n

    Sistema de reciclagem de res\u00edduos l\u00edquidos de estanho<\/a><\/p>\n

    Sistema de recupera\u00e7\u00e3o de \u00e1guas residuais de metais preciosos<\/a><\/p>\n\n\t\t<\/div>\n\t<\/div>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"O sistema de recupera\u00e7\u00e3o de cobre para eletr\u00f3lise do l\u00edquido residual qu\u00edmico castanho \u00e9 um equipamento industrial e um sistema de processo especialmente concebido para extrair e recuperar cobre met\u00e1lico do l\u00edquido residual castanho gerado durante o fabrico de placas de circuito impresso (PCB). O sistema utiliza a eletr\u00f3lise para recuperar recursos e reduzir a polui\u00e7\u00e3o ambiental, reduzindo os i\u00f5es de cobre nos res\u00edduos ... Continuar a ler Sistema de recupera\u00e7\u00e3o de cobre para eletr\u00f3lise de res\u00edduos qu\u00edmicos l\u00edquidos castanhos<\/span><\/a>","protected":false},"author":1,"featured_media":22740,"parent":0,"menu_order":109,"comment_status":"open","ping_status":"open","template":"","format":"standard","meta":{"_acf_changed":false,"ngg_post_thumbnail":0,"footnotes":""},"class_list":["post-22739","solutions","type-solutions","status-publish","format-standard","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nCopper Recovery System For Electrolysis of Brown Chemical Waste Liquid - JXSC Machine<\/title>\n<meta name=\"description\" content=\"The copper recovery system for electrolysis of brown chemical waster liquid is an industrial equipment and process system specially designed for extracting and recovering metallic copper from the brownout waste liquid generated during the manufacturing process of printed circuit boards (PCBs).\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.jxscmachine.com\/pt\/solucoes\/processamento-de-calcario-6\/\" \/>\n<meta property=\"og:locale\" content=\"pt_PT\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Copper Recovery System For Electrolysis of Brown Chemical Waste Liquid - 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