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Mozambique 20TPH Rock Gold Processing Plant Project Sharing

Compartidor: Katherine
Proyecto: 20TPH Rock Gold Processing Plant
Ubicación del proyecto: Mozambique

What Does Katherine Say?

In 2023, JXSC delivered a high-performance 20-ton-per-hour hard rock gold processing plant to Mozambique, completing installation and commissioning by 2025. The plant consistently achieves its target throughput of 20 tons per hour, efficiently recovering fine gold from quartz ore ranging from 0 to 2 millimeters. Notably, our gravity separation system has earned full client endorsement by maintaining stable recovery rates while simplifying operational complexity. This project’s success exemplifies our tailored solutions—from deploying durable equipment to withstand Mozambique’s demanding mining conditions to providing scalable solutions that accommodate future capacity expansions to 30-50 tons per hour.

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    20TPH Planta de procesamiento de oro de roca en Mozambique

    1. Project Overview

    The project is situated in Mozambique for a local mining company that operates a medium-scale hard rock gold mine. The client sought a gold processing solution that is both reliable and straightforward to operate.

    2. Raw Ore Information

    The raw ore consists of hard rock quartz gold with a maximum feed size of 340 mm. The gold occurs primarily as fine particles, necessitating grinding to a size of 0-2 mm to achieve effective liberation from the host rock.

    3. Processing Capacity Requirement

    The client required a processing capacity of 20 tons per hour for the initial plant. In the future, should the project generate favorable returns, they intend to procure an additional processing plant with an expanded capacity of either 30 or 50 tons per hour.

    4. Our Process Design & Solution

    Process Flowchart

    20TPH Rock Gold Processing Plant in Mozambique Flowchart

    Process Description

    • Rough jaw crusher and fine jaw crusher are for crushing large stones to medium-sized stones (25mm-60mm). The output materials from the fine jaw crusher will be sent to 4 hammer crushers by a belt conveyor.
    • The output size of the 4 hammer crushers is adjustable, such as 10mm, 5mm, 2mm, etc. For this rock gold processing plant, the screen mesh size is 2mm. So they can grind materials to a 0-2mm fine size.
    • 0-2mm fine-sized materials from 4 hammer crushers will be sent to a gold centrifugal concentrator.
    • En concentrador centrífugo de oro is used for primary concentration of fine-sized gold, and there is a shaking table for final concentration of gold concentrates. For recovering gold from tailings from the gold centrifugal concentrator, there is a sluice box here.
    • Finally, all gold concentrates will be sent to a horno de fundición de oro for purification, so that customers can get pure gold bars.

    Main Equipment List

    • Rough Jaw Crusher
    • Fine Jaw Crusher
    • Concentrador centrífugo de oro
    • Esclusa
    • Belt conveyors

    5. This Processing Plant Application

    • Ideal Applications

       

      (1) Medium-sized gold mining ventures

      (2) Quartz gold ore processing

      (3) 15–25 TPH throughput requirements

    • Not Recommended For

       

      (1) Ultra-hard ore that lacks pre-treatment processes

      (2) Large-scale industrial-grade mining plants

      (3) Small-Scale Rock Gold Processing Plant

    6. Customer Questions & Our Answers

    ① Regarding the 20tph rock gold processing plant’s flowchart, what led to the design choice of employing four hammer crushers instead of a single unit with equivalent capacity?
    Due to the relatively high throughput requirement of 20tph combined with the need for a fine screen mesh (0-2mm) on the hammer crusher, achieving the target output size with a single unit would be challenging. Therefore, our engineering team recommends the configuration of four 5tph hammer crushers.

    ② What is the particle size requirement for the feed ore?
    For a 20tph gold ore processing line, the maximum feed size for this type of vibrating feeder is 400mm, and the maximum feed size for the primary jaw crusher is 340mm. Therefore, the maximum material size entering the vibrating feeder should be less than 340mm.

    ③ Can you provide the equipment drawings?
    Upon receipt of your deposit, our engineers will formulate and deliver the detailed plant layout drawing, foundation drawing for you, and also each main machine’s drawing & machine operation manual. Full technical support will also be rendered throughout the installation phase to ensure smooth implementation.

    ④ Do your products have CE or ISO certificates?
    Yes, all the equipment in this order has CE certificates and ISO certificates.

    ⑤ What is the lead time for manufacturing and delivery?
    Factory Production time: within 30-35 days after receiving the deposit.
    The Seller shall complete the container loading of the goods within 7 calendar days from the date of final payment confirmation.

    ⑥ Are spare parts included in the initial purchase? What is the cost of spare parts?
    The quoted price covers only the cost of the mains equipment. Please note that the mains equipments are with certain consumable components that require replacement after a period of operation. Should the customer require these consumables, we will revise the quotation accordingly to incorporate both the cost of the consumable parts and a recommended replacement schedule.

    ⑦ How do you handle emergency breakdowns? Do you have local service agents?
    In the event of any operational issues with the equipment, we provide online technical support to assist customers in resolving problems.
    JXSC has Sub-company &ware house in Nigeria, Zimbabwe, and Indonesia.

    ⑧ Will you provide technical manuals (in English)?
    Yes, we will definitely provide comprehensive English technical manuals for this rock gold processing line equipment. The manuals include detailed instructions on installation for easy reference.

    7. Manufacturing, Delivery & Installation

    20TPH Rock Gold Processing Plant in Mozambique-Manufacturing

    Manufacturing Photos

    20TPH Rock Gold Processing Plant in Mozambique-delivery

    Delivery Photos

    20TPH Rock Gold Processing Plant in Mozambique-installation

    Installation Photos

    8. Customer Feedback

    The client expresses satisfaction with both the operational performance of the rock gold gravity separation processing line and the gold recovery efficiency. The system has maintained stable operation and fully met the predetermined production targets.

    Why the Customer Choose JXSC?

    ① Tailor-made mineral processing solutions

    ② ISO-certified enterprise with CE-marked products

    ③ 15 years of dedicated export experience, delivering solutions to customers in more than 100 countries around the globe.

    ④ A 40-year experienced manufacturer specializing in a full range of mining machinery, covering crushing plants and mineral processing plants

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