Konsentrator Jig
【Kapasitas】 1-25 T / H
【Ukuran Pemberian Makan】 <25 mm
【Aplikasi】 The jig concentrator is a gravity separator machine used to separate coarse-grained ore in alluvial gold, crushed rock gold, coltan, tin, tungsten, diamond, barite, iron, manganese, fluorite, garnet, etc.
【Layanan】 Dukungan untuk pemasangan khusus di tempat, garansi satu tahun; desain & pengoptimalan alur pemrosesan.
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Keuntungan
【Types of Jig Concentrators】
Mainstream jigs include: Eccentric jig concentrator (plunger jig and diaphragm jig), hydraulic jigger, movable sieve jig, saw-tooth jig, air pulsating jig, trapezoid jig.
The jig diafragma memiliki efisiensi benefisiasi yang tinggi dan dapat memproses bijih partikel kasar, memisahkan tungsten, timah, dan sejenisnya dengan ukuran partikel hingga 16 mm dan ukuran partikel minimum 0,5 mm.
The jig trapesium has a large processing capacity and a wide particle size range of 50-0.25 mm. It has been promoted and used in tungsten, tin, and iron ore dressing plants.
【Key Features】
- High Processing Capacity: A single unit can process anywhere from several tons to hundreds of tons of ore per hour, making it suitable for operations ranging from small-to-medium-sized processing plants to large-scale mines.
- Wide Particle Size Range: Standard models handle ore in the 0.5–25 mm size range, with specific large-particle models accommodating feed sizes up to 25 mm, thereby meeting separation requirements for both coarse and medium-sized materials.
- High Enrichment Ratio: Effectively increases the concentration of valuable minerals; certain models achieve mineral recovery rates exceeding 92%, significantly reducing the workload for subsequent beneficiation stages.
- Low Energy and Water Consumption: The new sawtooth wave jig reduces water consumption by 30%–40% compared to traditional models; the stroke frequency is continuously adjustable, resulting in lower operating energy consumption and controllable production and maintenance costs.
Our sawtooth jig machine adopts water as the medium and has a good effect on fine gold recovery, low water consumption, and continuous operation.
【Upstream and Downstream Equipment】
- Sebelum mesin jig saw: memberi makan oleh konveyor sabukpompa lumpur, atau aliran gravitasi secara otomatis berdasarkan perbedaan ketinggian.
- After the jig saw machinekonsentrat emas ⇒ meja pengocok emas; tailings ⇒ sluice box.
Struktur Produk
【Jig Concentrator Structure】A jig concentrator (mineral jig) consists of several critical structural components, including the jig bed (separation chamber), pulsation system, feed inlet & distributor, discharge system, water system, and frame & support structure. They work together to achieve efficient gravity-based mineral separation.
【Jig Concentrator Working Principle】
The mixture of mineral particles of different specific gravities is layered by specific gravity in a vertically moving variable-speed medium flow (water or air). The ore particles with a small specific gravity are located in the upper layer, and the larger ore particles are located in the lower layer, and then they are separated into products of different specific gravity by mechanical action and water flow, and are respectively discharged.
Mineral Bed: Usually pave a 10-15cm mineral bed by using iron ore ( 50% grade ). JXSC engineer will help you to determine the bed thickness, iron size, screen mesh, and adjust the stroke, stroke frequency before delivery.
Faktor-faktor yang Mempengaruhi Manfaat Jig Mineral
(1) Waktu pukulan dan pukulan. Waktu langkah dan langkah menentukan kecepatan, akselerasi, dan kelonggaran lapisan dalam jig. Pukulan tinggi dan waktu kecil lebih baik untuk material kasar, pukulan rendah dan waktu tinggi untuk ukuran partikel halus.
(2) Konsumsi air. Semakin besar volume air, semakin cepat pembuangan produk ringan dan semakin besar kapasitasnya, tetapi stratifikasi tidak lengkap, dan produk ringan mudah tercampur ke dalam berat jenis yang lebih besar.
(3) Ketebalan lapisan material. Semakin tebal lapisan, semakin lama waktu yang dibutuhkan untuk melepaskan lapisan, sehingga waktu pemisahan lebih lama.
Ketika alas tebal, kualitas produk berat ditingkatkan dan kualitas produk ringan diturunkan. Ketika alas tipis, kualitas produk berat diturunkan dan kualitas produk ringan ditingkatkan.
(4) Ukuran layar jig, kasa dan bentuk layar, jumlah dan keseragaman pengumpanan.
Parameter Teknis
| Model | Ruang Jigging | Diafragma | Ukuran Pengumpanan (mm) | Air Cuci Punggung (m)3/h) | Tekanan Air Cuci Belakang (Mpa) | Kapasitas (T/H) | Daya (KW) | Dimensi (mm) | Berat (T) | ||
| Bentuk | Area Jig (M2) | Stroke | Frekuensi Jig | ||||||||
| JT0.57-1 | Trapesium | 0.57 | 10-17 | 80-120 | <10 | 18-20 | ≥0.1 | 1-3 | 1.5 | 1500*780*1530 | 0.6 |
| JT1-1 | Persegi panjang | 1.1 | 10-17 | <10 | 20-30 | 2-5 | 2.2 | 2270*1110*1890 | 0.9 | ||
| JT2-2 | Persegi panjang | 2.3 | 10-17 | 60-100 | <25 | 40-50 | 4-8 | 3 | 2900*1550*2000 | 1.4 | |
| JT4-2 | Persegi panjang | 4.5 | 20-30 | <25 | 80-100 | 10-15 | 7.5 | 3900*2000*2460 | 3.2 | ||
| JT4-2A | Persegi panjang | 4.5 | 20-30 | <25 | 80-100 | 10-15 | 4 * 2 lembar | 3900*2000*2460 | 4 | ||
| JT5-2 | Trapesium | 5 | 20-30 | <25 | 80-100 | 10-20 | 7.5 | 4000*2050*2600 | 3.2 | ||
| JT6-3 | Persegi panjang | 6.8 | 20-30 | <25 | 120-150 | 20-25 | 7.5+4 | 5400*2000*2460 | 5 | ||
【Jig Concentrator Manufacturer】
As a professional jig concentrator manufacturer, the jig separators we offer include:
- Fixed sieve jigs – Robust design for steady high-capacity operation
- Mobile jig machines – Flexible solutions for various working environments
- Integrated mobile plants (Jig-trommel & Jig-scrubber combinations) – Complete processing including washing, screening, and gravity separation in one mobile unit
From individual jig machines to complete mobile processing plants, JXSC delivers practical, reliable, and efficient gravity separation solutions for a wide range of mineral processing applications.
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