Mesin Cuci Batu: Klasifikasi & Spesifikasi Penggunaan yang Aman

The stone washing machine, also called a mesin cuci pasir, is used for desliming and screening large quantities of sand and gravel at construction sites, sand and gravel factories, prefabrication plants, and hydroelectric construction sites, and can also be used for ore sorting operations. Stone washing machines enhance efficiency, reduce impurities, and help meet environmental standards by minimizing dust and debris. Stone washing machines can be roughly divided into mesin cuci pasir spiral, mesin cuci batu drum, mesin cuci batu bergetar, mesin cuci batu ember roda, dan mesin cuci batu silinder.

Next, we will explore different types of sand and stone washing machines, highlight essential safety rules to prevent accidents and maximize operational longevity.

Jenis Mesin Cuci Pasir

Mesin Cuci Pasir Spiral

The mesin cuci pasir spiral membentuk tangki sedimentasi di bagian bawah tangki miring. Kepala sekrup terendam di dalam tangki sedimentasi. Motor menggerakkan sekrup melalui peredam untuk berputar, dan air pembersih diumpankan dari bagian bawah tangki sedimentasi untuk menyelesaikan pembersihan, dehidrasi, dan klasifikasi.

The mesin cuci batu spiral (pasir) is made of foreign advanced technology level, combined with domestic stone washing machine equipment, researched and developed new high-efficiency equipment, scientifically and rationally combines all components into one to ensure the integrity of the equipment, mainly used for construction sites, sand, and gravel. It is widely used in the desliming and screening of sand and gravel in factories, prefabrication plants, and hydropower construction sites, and can also be used in ore sorting operations. The spiral stone washing machine is suitable for processing materials with different fine- and coarse-grained specifications. The spiral stone washing machine uses a screw to propel the stones to separate them from water and soil, so the rocks are pretty clean after processing, and it is one of the more famous stone washing equipment.

Prinsip Kerja

The spiral sand washing machine comprises a central shaft driven by a motor, a drum frame, a rotating threaded groove, and a metal screen. The steel bars connect the main shaft with the drum frame. A rotating threaded groove fixes the inner edge of the roller frame, a metal screen wraps the outer edge of the roller frame, and two water pipes go deep into the spiral cavity of the rotating thread groove. The spiral thread groove has a certain stroke length from the beginning to the end. When the stroke is completed, the cleaned stone has fully met or exceeded the national ministry standard. The mud and water washed from the rocks leak directly from the screen and flow into the sedimentation tank for sedimentation. The sedimented water can be pumped out again for recycling. The conveyor belt machine, the screening cylinder, and the screening washing cylinder are sequentially connected to the towable trailer for joint operation. There is a pair of meshing gears at both ends of the screen; the gears are integrated shafts, and the shaft is the transmission shaft of the motor. A couple of meshing bevel gears are installed on the gear shaft, a pulley is installed on the gear shaft, and the belt on the transmission shaft is driven. Pulley, the motor, which drives the whole machine to work. Four tugboats support the cleaning cylinder; the motor drives the reducer, and the large and small gears drive the cleaning cylinder to rotate at a low speed. The mud and stone powder aggregates are fed from the feed port and enter the rotating drum. The wear-resistant rubber liner installed at a certain angle in the cleaned drum is continuously lifted and thrown, and moves from the feed end to the discharge end. It is cycled multiple times and washed with forward or reverse flushing water during the process. The cleaned aggregate is screened and dehydrated by the discharge end drum sieve and then discharged. Wastewater containing sludge flows through the perforated baffle at the discharge or feed end.

Mesin Cuci Pasir Ember Roda

The wheel bucket sand washing machine (stone washing machine) is widely used in washing, grading, impurity removal, and other operations in metallurgy, building materials, hydropower, and other industries. It is suitable for washing fine-grained and coarse-grained materials. It is ideal for construction sand and road construction sand. The mesin cuci pasir has a reasonable structure, convenient maintenance, large processing capacity, low power consumption, and high cleaning degree. A novel sealing structure, fully enclosed oil bath transmission device, and adjustable overflow weir plate ensure that this series of products is efficient, durable, has good cleaning and dehydrating effects, and produces stable fine-grained products.

Mesin cuci pasir ember roda terdiri dari ember roda, dasar mesin, dan perangkat transmisi. Dasar mesin menopang ember roda dan sistem transmisi serta membentuk tangki pencucian pasir. Pasir yang diangkat oleh ember roda dikirim melalui perangkat pengangkut.

Fitur

1. Struktur alat berat ini sederhana, dan perangkat bantalan penggerak impeler diisolasi dari air dan bahan penerima air, sehingga secara signifikan menghindari kerusakan akibat air, pasir, dan polutan.
2. Mesin cuci pasir (mesin cuci batu) memiliki keunggulan yang jelas dibandingkan dengan mesin cuci pasir spiral tradisional saat digunakan untuk mencuci pasir di lapangan kerikil:

• The loss of medium-fine sand and stone powder is minimal. The gradation and fineness modulus of the washed construction sand meet the national standards of “Sand for Construction” and “Pebbles and Crushed Stones for Construction.”
• Mesin ini nyaris tidak memiliki bagian yang aus kecuali layar.
• Masa pakai yang lama, tidak perlu perawatan untuk waktu yang lama.

Prinsip Kerja

The motor and the reducer drive this type of sand washing machine (stone washing machine) to drive the impeller in the water tank to rotate circularly in the water tank so that the sand, gravel, or slag particles in the water tank are stirred and turned over in the water. Wash and discharge the water-receiving material after being dehydrated by the impeller.

The wheel bucket sand washing machine is a new type of water washing equipment in recent years. It can not only wash sand, but also wash stones, and it has a wide range of uses and a great social demand.

Mesin Cuci Batu Drum

The drum stone washing machine makes the stones collide, rub, and roll with the rotation of the drum and is sprayed with a high-pressure water gun, so the water demand is great, but the output is large.

Aturan Keselamatan Penggunaan Mesin Cuci Batu

1. Sebelum menyalakan mesin cuci batu, putar rotor dengan tangan untuk memeriksa ketidaknormalan di semua bagian mesin.
2. Unit pengguna harus memasang peralatan pelindung pada sabuk-V sesuai dengan kondisi spesifik lokasi sebelum dapat beroperasi.
3. Ketika mesin cuci batu sedang berjalan, tidak diperbolehkan untuk memperbaiki dan membersihkan, dan dilarang keras menyalakan mesin untuk perawatan.
4. Jangan menambahkan batu material yang melebihi ukuran yang ditentukan.
5. Mesin harus berputar pada arah yang tetap dan tidak pada arah yang berlawanan.
6. Saat mesin berjalan, jika ada getaran atau suara yang tidak normal, segera hentikan pengumpanan. Setelah bahan di dalam kotak habis, segera hentikan motor dan periksa, dan lanjutkan menjalankannya setelah pemecahan masalah. Dalam keadaan darurat, matikan mesin terlebih dahulu, keluarkan material di dalam ruang sebelum menyalakan mesin, dan nyalakan tanpa beban.
7. Jangan menumpuk tempat kerja mesin cuci batu dengan serba-serbi, dan harus ada peralatan penerangan dengan cahaya yang cukup.

Kesimpulan

Selecting the right stone washing machine is crucial for improving production efficiency and ensuring finished product quality. Different types of washing equipment—such as spiral, wheel bucket, and drum stone washing machines—each have unique advantages, allowing for flexible configuration based on material characteristics, production scale, and environmental requirements. Meanwhile, strictly adhering to safety operating procedures and maintaining equipment regularly not only extends the machine’s lifespan but also ensures the safety of workers. With continuous technological advancements, modern stone washing equipment is evolving toward greater energy efficiency, intelligence, and reliability, providing a more dependable cleaning solution for the aggregate, mining, and construction industries.