Normal Temperature & Pressure Gold Desorption Electrolysis System
【Capacidade de processamento】300 kg /batch, 500 kg /batch
【Processo Time】40-48 Hour
【Desorption Rate】>96%
【Eletrólise Rate】>99%
【Aplicação】 CIP/CIL plants, heap leaching operations, e-waste recycling, small-scale mining
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Vantagens
O Normal Temperature & Pressure Gold Desorption Electrolysis System represents an innovative advancement in gold recovery technology, operating under safe atmospheric conditions (0.2 MPa) at moderately elevated temperatures (95°C). This integrated system employs alkaline solution circulation combined with direct-current electrolysis to achieve high-efficiency gold extraction through a continuous two-stage process: first dissolving gold from loaded carbon into solution, then electrochemically depositing it as high-purity cathode sludge. Unlike conventional high-pressure systems, this approach dramatically reduces energy requirements by 30-50% while maintaining comparable recovery rates, offering both economic and operational advantages through its simplified pressure-free design.
Widely implemented across diverse gold extraction operations, this technology serves as an ideal solution for CIP/CIL processing plants seeking to optimize recovery efficiency, recycling facilities processing secondary gold sources, and small-scale mining operations requiring cost-effective yet reliable systems. The closed-loop solution circulation ensures minimal reagent consumption, while the integrated desorption-electrowinning configuration maximizes operational continuity. By eliminating high-pressure components and operating at moderate temperatures, the system significantly enhances workplace safety while reducing maintenance demands, making it particularly suitable for environmentally conscious operations prioritizing both sustainability and high recovery performance.
【Advantagens】
- Operates at normal temperature and pressure: Avoids high-temperature/pressure requirements of conventional systems, simplifying equipment and safety controls.
- Lower energy consumption: Reduces heating/pressurization needs, lowering operating costs for continuous/large-scale operations.
- High gold recovery: Efficient stripping/electrolysis achieves high recovery rates with minimal gold remaining on carbon.
- Faster gold stripping: Faster than atmospheric-pressure processes, increasing daily carbon processing capacity.
- Direct production of gold sludge: Electrolysis deposits gold on cathode for direct washing/drying/smelting into doré.
- Reduced equipment complexity: Eliminates high-pressure autoclave, simplifying installation/maintenance/training.
- Improved operational safety: Reduces pressure hazards while maintaining safeguards for chemicals/electricity/hot solutions.
- Plant compatibility: Easily integrates into gold recovery circuits as compact desorption/electrowinning solution.
Estrutura do produto
【Structure of Normal Temperature and Normal Pressure Desorption Electrolysis System】
A typical Normal Temperature and Normal Pressure Desorption Electrolysis System consists of the following major components:
1.Desorption section
- Desorption column/tank – contains the loaded activated carbon.
- Heating tank or heater – heats the desorption solution to the required operating temperature.
- Circulation pump – circulates the stripping solution through the carbon bed.
- Solution piping and valves – direct the solution through the desorption circuit.
- Temperature and flow instruments – monitor and control operating conditions.
2.Electrolysis section
- Electrolysis cell – receives the gold-bearing pregnant solution.
- Cathode plates – gold is deposited onto the cathodes.
- Anodes – complete the electrical circuit and support the electrochemical reaction.
- DC rectifier/power supply – supplies controlled direct current to the electrolysis cell.
- Gold sludge collection system – collects the deposited gold-bearing material from the cathodes.
3. Solution circulation section
The system normally includes: pregnant-solution tank, lean-solution/return tank, circulation pump, filters or screens, piping and valves. These components allow the desorption solution to circulate repeatedly between the carbon column and electrolysis unit.
4. Control and auxiliary equipment
Depending on the design, the system may also include: control cabinet, temperature controller, flowmeter, pressure gauges, liquid-level indicators, heating system, safety protection and emergency shutdown devices.
【Working Principle of the Normal-Temperature and Normal-Pressure Desorption Electrolysis System】
The ambient temperature and pressure desorption-electrolysis system is a two-stage process designed to recover gold from gold-loaded activated carbon. The process consists of gold desorption from activated carbon followed by electrowinning of gold from the pregnant solution.
1. Gold Desorption
During the desorption stage, a hot alkaline solution containing a high concentration of OH⁻ and/or CN⁻ is circulated through the desorption column containing gold-loaded activated carbon.
The alkaline solution promotes the desorption of the gold cyanide complex Au(CN)₂⁻ from the activated carbon by shifting the adsorption equilibrium and promoting ion competition within the carbon pores. As a result, the gold complex is released from the activated carbon and transferred into the liquid phase.
The resulting solution, enriched in dissolved gold, is referred to as the pregnant solution.
The desorption process is carried out under atmospheric pressure. Solution circulation is maintained by pumps, eliminating the need for pressurized operation.
2. Gold Electrowinning
The pregnant solution from the desorption column is then directed into the electrowinning cell.
Under the action of a direct-current (DC) electric field, the dissolved gold complex migrates toward the cathode, where gold is electrochemically reduced and deposited as metallic gold. A simplified cathodic reaction can be represented as:
Au(CN)₂⁻ + e⁻ → Au↓ + 2CN⁻
The metallic gold gradually accumulates on the cathode, forming a gold-bearing cathode sludge (gold mud) that can subsequently be collected and refined.
At the anode, oxidation reactions occur, including the generation of oxygen and the regeneration of cyanide species. The depleted solution, or barren solution, is then returned to the desorption circuit for reuse.
3. Continuous Circulation and Gold Recovery
The entire process forms a closed-loop circulation system:
Gold-loaded Activated Carbon → Alkaline Desorption → Pregnant Solution → DC Electrowinning → Gold Sludge → Barren Solution → Desorption
Through the combination of alkaline thermal desorption and direct-current electrowinning, gold is efficiently transferred from activated carbon into solution and subsequently recovered in metallic form.
Parâmetros técnicos
| Nome do produto | 300 KG/Batch Capacity | 500 KG/Batch Capacity |
| Capacidade | 300 kg/batch | 500 kg/batch |
| Normal Temperature Normal Pressure | 95 degree, 0.2 Mpa | |
| Process Time | 40-48 Hour | |
| Total Power | 30 kW | 45 kW |
| Desorption Rate | >96% | |
| Electrolysis Rate | >99% | |
| Electrolysis Current | 200 A | |
| Electrolysis Volt | 1.5-3V(DC) | |
| Machine Weight | 2.5 Tons | |
| Dimensão | 4120*2100*4130 mm | |
| Equipment List for Ambient Temperature and Pressure Desorption-Electrolysis System | |||
| Não. | Equipment Name | Unidade | QUANTIDADE |
| 1 | Electrolytic Tank | SET | 1 |
| 2 | Desorption Column | SET | 1 |
| 3 | Filtro | SET | 2 |
| 4 | Electric Heater | SET | 2 |
| 5 | Desorption Solution Tank | SET | 1 |
| 6 | Carbon Storage Tank | SET | 1 |
| 7 | Heat Exchanger | SET | 1 |
| 8 | Liquid Storage Tank | SET | 1 |
| 9 | Carbon Transporting Pump | SET | 2 |
| 10 | Clean Water pump | SET | 1 |
| 11 | Circulating Pump | SET | 1 |
| 12 | Power Control Carbinet | SET | 1 |
| 13 | Rectifier Cabinet | SET | 1 |
| 14 | Pipeline & Valve | SET | 1 |
| 15 | Instrument And Meter | SET | 1 |
Casos de sucesso
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