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Extraction d'or en roche dure

Date de publication:25 octobre 2018

This in-depth guide explores the complete process of hard rock (lode) gold mining – from geological formation and global deposits to extraction methods and processing technologies. We cover the characteristics of rock gold deposits, modern exploration techniques, and the three primary processing methods: gravity separation, flotation, and cyanide leaching. The article also examines essential mining equipment and real-world case studies from major gold-producing regions. Whether you’re a mining professional, investor, or geology enthusiast, this comprehensive overview provides valuable insights into the fascinating world of hard rock gold production.

Hard Rock Gold

L'or en roche dure is also called mineral gold, which is produced in mines. Gold deposits, mostly deposited by hot springs gushing out of the ground through cracks in the rocks, are often associated with quartz in cracks in the rocks. Most of the gold deposits are associated with other metals, including silver, platinum, zinc, and other metals besides gold, which was called composite gold before other metals were put forward. Ore gold occurs in different mines and contains different components of other metals, so the fineness varies from 50% to 90%.

According to the structural state and gold content of gold in minerals, the minerals of gold deposits can be divided into three categories: gold ore, gold-bearing minerals, and gold-carrying minerals. The so-called independent mineral of gold refers to the gold produced in the form of gold minerals and gold-bearing minerals. It is the most important form of occurrence of gold in nature and the main object of industrial development and utilization. So far, 98 kinds of gold minerals and gold-bearing minerals have been found in the world, but only 47 kinds are common, while only 10 kinds of minerals are directly used by industry.

gisement d'or de roche et d'or placérien

How to Find The Rock Gold Ore Deposit?

The easiest way to find rock gold on land or underground is with a rock gold detector. This machine is operated manually; it is very popular among small rock gold miners. They try to find rock gold or other metals underground, dig up the rock gold ore, then separate out rock gold using a small sluice box and washing machine.

For a large-scale rock gold mining plant, a big rock gold detection machine is used to find the exact rock gold mine position and blast the rock gold stone out. Then send it to the next rock gold processing plant.

Rock Gold Ore Worldwide Distribution

Le minerai d'or de roche est très riche en Afrique et en Amérique du Sud, notamment au Mali, au Soudan, en Tanzanie, au Mozambique, au Suriname, au Ghana, au Congo, au Zimbabwe, en Zambie, en Éthiopie, au Pérou, au Chili, en Bolivie, en Australie, en Amérique, etc.

Processus de séparation par gravité des minerais d'or

Gravity Separation for Hard Rock Gold Mining
Où aller buy an ore crusher machine?

  • Étape de concassage et de broyage
    The extracted ore should be crushed by a jaw crusher initially and then by the fine crusher. When it gets the reasonable fineness, it is transported into a ball mill by an elevating conveyor and feeder and is milled by the broyeur à boulets
  • Phase de classification
    The finely milled ore goes to the next procedure: classification. There is a theory that if the weights of solid particles are different, the sedimentation will be different, and the mixed ore can be classified by a spiral classifier/screw classifier. 
  • Étape d'amélioration
    The superfine particles from the ball mill will feed into a shaking table through the hydraulic classifiers, which can ensure different size distribution ore/slurry feed into different riffles on the shaking table, in order to reach a higher recovery ratio.
    JXSC Shaking Table is one of our flagship mining equipment with more than 30 years of experience. It has a very high recovery rate, up to 95%, high recovery rate which widely used to concentrate free gold.
  • Étape d'affinage de l'or
    Mercury Distiller/Gold Amalgamator is a traditional gold refining machine, widely used to mix mercury and gold concentrate in order to get pure gold; then we can use a gold melting furnace to produce a gold bar.
usine de traitement par gravité de l'or en roche

Processus de flottation de l'or

Processus de flottation pour l'extraction de l'or en roche dure
Où aller buy a gold flotation machine?

  • Étape de concassage et de broyage
  • Les classifying stage is the same as the gravity process.
  • Étape de mélange et de flottation
    The classified ore gets into a réservoir de mélange for full mixing. At this stage, the chemical agent for foam can be added. After full mixing, the slurry will enter a flotation machine.
    When the flotation machine works, the motor drives the impeller to revolve, so the centrifugal effect and negative pressure are produced. On one hand, ample air is absorbed and mixed with mineral slurry; on the other hand, the mixed mineral slurry is mingled with an additive. Meanwhile, the foams are thinned, the mineral is bound with foams, and floats up to the surface of the mineral slurry, and the mineralized foam is formed. The liquid surface can be adjusted with the height of the adjustment flashboard so that the useful foams are scraped with a squeegee.
  • Épaississement et séchage du concentrateur
    Then gold is separated from others. Since the separated ore is wet, it should be dewatered by thickening initially and dried by a séchoir.
Processus de flottation pour l'extraction de l'or en roche dure

Processus de lixiviation de l'or

Lixiviation et adsorption pour l'extraction de l'or en roche dure
La boue de minerai broyé et de chaux passe dans une série de six cuves de lixiviation où une solution de cyanure de sodium est ajoutée. Les cuves offrent un temps de rétention suffisant pour permettre à l'or et à l'argent d'être dissous par la solution de cyanure. De l'oxygène est ajouté pour faciliter ce processus.

The slurry then moves through a series of carbon adsorption tanks. While the leaching process continues in these tanks, the primary objective is to remove the gold and silver from the solution. To achieve this, carbon is fed through the tanks and the gold and silver adsorb (attach) to the carbon granules. Carbon is heated to 600 degrees C and fed into the circuit in the opposite direction to the slurry flow, moving from the last adsorption tank to the first. This is because the gold and silver move towards the carbon via a diffusive process. It is necessary to have fresh carbon at the end of the chain to scalp the gold and silver that has not been removed in the previous tanks.

By the time the slurry reaches the final adsorption tank, most of the precious metals have been removed. The barren slurry, now known as tailings, is pumped to the tailings storage facility. In contrast, by the time the carbon reaches the first adsorption tank, it has recovered most of the gold and silver from solution. This “loaded” carbon is then pumped to the elution circuit where the gold and silver are washed off with superheated water. The washed solution, called pregnant eluate, is passed to the electrowinning circuit. The remaining barren carbon is reactivated by acid washing and kilning and returned to the adsorption tanks.

Lixiviation et adsorption pour l'extraction de l'or en roche dure

Cas d'exploitation de l'or en roche

JXSCmine Machinery Company in China has more than 40 years of professional experience in the rock gold process, designs a full set of rock gold ore process flowcharts, provides a complete set of machines de séparation du minerai d'or, and can send an engineer to the mine site for equipment installation and commissioning guidance. Have already built many gold ore processing plants in African countries. Including Mali, Sudan, Mozambique, Suriname, Ghana, Congo, Zimbabwe, Zambia, Tanzania, Ethiopia, Peru, Chile, Bolivia, Australia, etc.

The following are the gold processing solution cases:

30TPH Rock Gold Processing Plant In Australia

5TPH Alluvial Gold and 1TPH Rock Gold Processing Plant in Niger

50 TPH Rock Gold Processing Plant in Malaysia

30 TPH Rock Gold Processing in Congo

Usine de traitement de l'or en roche 20TPH au Mozambique

300TPD(12TPH) Usine de traitement CIP de l'or de roche au Kenya

100TPH Alluvial Gold & Rock Gold Processing Plant in Congo

 

Méthodes d'extraction de l'or de roche

Conclusion and Key Takeaways

Resource Significance: Hard rock deposits represent the primary source of global gold supply
Technological Advances: Modern methods achieve >90% recovery rates
Operational Flexibility: Multiple processing options accommodate varying ore types
Global Industry: Production spans all inhabited continents
Economic Impact: Major contributor to many national economies
For mining operations, proper method selection depends on comprehensive ore testing and economic evaluation. The future of hard rock gold mining lies in sustainable practices, efficiency improvements, and technological innovation to profitably access deeper deposits and lower-grade ores.

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