5-Deck High Frequency Vibrating Fine Screen

What is a High Frequency 5 Deck Stack Sizer Screen?

The laminated high-frequency vibrating fine screen is also called a high-frequency stack sizer screen, a high-frequency dewatering and classification equipment. For water washing, water treatment, mud, slime, water washing coal, and wet tailings drainage, the high-frequency stack sizer screen is an ultra-fine screening machine, mainly suitable for material classification from 0.043mm to 1mm. It can provide greater processing capacity and classification energy efficiency, and become an ideal substitute for hydrocyclone. It solves all the challenges of the previous fine wet screening technology so that our customers can widely use it to achieve high grinding and classification efficiency and improve their economic benefits. The high-frequency vibrating 5-deck stack sizer screen adopts a modular design, and multi-layer screen frames are integrated into one. Up to 5 independent screen frames can be nested in a single assembly. For the ultra-fine screen, the accurate ore separation of material feeding is very important. Therefore, the screen has a new slurry distribution system to ensure the materials are evenly distributed in each layer.

Working Principle of High Frequency 5 Deck Stack Sizer Screen

According to the unit configuration of the screening equipment, the material slurry first enters the ore separator, and the sub-flow of the ore separator flows to the feed inlet of each screen frame through the hose, and is further divided into two streams to feed ore evenly to the whole screen surface of each screen surface. Polyurethane screens with appropriate pore size tensioned on both sides with vehicle plates shall be used on each screening surface to achieve the required screening. Each screen frame also has an independent lower-screen and upper-screen collection bucket. The products on the screen and under the screen are collected into different receiving hoppers respectively.

Main Advantages of High Frequency 5 Deck Stack Sizer Screen

1. Larger Screening Area

The laminated high-frequency vibrating fine screen comprises 5 layers of screen frames. Each screen frame layer is equipped with 2 screens, a total of 10 screens. Therefore, the screening area is twice that of the original ordinary high-frequency vibrating screen.

2. Small Floor Area

The laminated high-frequency vibrating fine screen adopts a relatively compact overall layout, which has twice the screening area compared with the ordinary high-frequency vibrating screen, and the equipment covers a small area.

3. Save Capital Construction Cost

Due to the smaller floor area, the laminated high-frequency vibrating fine screen replaces two ordinary high-frequency vibrating screens, the infrastructure construction is reduced by half, the layout of pulp pipeline is reduced by half, and the on-site management intensity and manual maintenance are reduced.

4. Optimization of Vibrating Body

The screen machine adopts a modular design. The vibrating body is composed of five layers of screen frame. The screen frame is made of high-quality stainless steel, which greatly reduces the weight of the vibrating body and further optimizes the vibration of the screen machine.

5. Damping Optimization

The laminated high-frequency vibrating fine screen breaks the original damping mode, adopts a vertical support composite spring, and moves up and down to reduce vibration, with better effect.

6. Low Energy Consumption of Equipment

By reducing the weight of the vibrating body and optimizing the damping, the energy consumption of the high-frequency fine vibrating screen is greatly reduced. The energy consumption of the original ordinary high-frequency vibrating screen is 2 * 4.5KW, and the energy consumption of the screen is 2 * 3.7KW, which is more energy-saving and environmentally friendly.

7. Universal Interchangeability Accessories

In addition to the ore feeder, other accessories of the laminated high-frequency vibrating fine screen have good general interchangeability with the ordinary high-frequency vibrating screen, and the specification and size of the screen surface and screen are completely consistent.

8. Higher Screening Efficiency

The laminated high-frequency vibrating fine screen has a processing capacity of 1.7 ~ 1.9 times that of an ordinary high-frequency vibrating screen. Under the condition of the same screen component efficiency, the quality efficiency of the laminated high-frequency vibrating fine screen can be increased by about 5%.

9. Good Applicability

Compared with the ordinary high-frequency vibrating screen, the laminated high-frequency vibrating screen is only 1.2m high and 0.2m wide, but its length is smaller; If it has a suitable height, a laminated high-frequency vibrating fine screen can be installed on the area where the original ordinary screen is installed on-site; If the height is not enough, it is recommended to stack the high-frequency vibrating fine screen, which is consistent with the installation size of the layer screen. Still, it has a screening area of 1.6 times. The overlapping high-frequency vibrating screen is suitable for new concentrators and technical transformation concentrators and has good applicability.

Our Stack Sizer Screen Machines

Stack sizer high-frequency vibrating fine screen is a new fine material screening machine developed by JXSC Mine Machinery Factory in recent years. It is an epoch-making product developed by JXSC Mine machinery in combination with the design and manufacturing experience of high-frequency vibrating fine screens in recent years, the on-site use experience of users at home and abroad, and the latest manufacturing technology of international peers.

The high-frequency stack sizer derrick is arranged in staggered layers from top to bottom. That is multiple single-layer fine screens are integrated on one machine. Each screen surface independently completes the feeding and screening operations, and the substances under and on the screen of each screen surface are collected and discharged respectively, to ensure the processing capacity and reduce the floor area simultaneously. The screen layers can be 1-5. Usually, there are 5 screens it is called 5 deck stack sizer screen.

We supply stack sizer screening machines with 1-5 decks. The 5-deck stack sizer screen is popular in the mining industry because of its features. As an experienced manufacturer, we sell the derrick stack sizer at factory price. If you are interested in this product, please get in touch with our salesperson for a free quote.